- Language:
English ▼
English ▼
ItemNo :
Lith-DF01MOQ :
1Compliance:
CE CertifiedWarranty:
1 yearDelivery Time:
5 days
Key Features:
· High-precision coating thickness control: Capable of depositing coatings ranging from tens of nanometers to tens of micrometers
· Proprietary ultrasonic spray heads with various atomization particle sizes and spray width configurations
· Exceptional uniformity: Coating uniformity exceeds 95%
· Integrated pump design minimizes material requirements, ideal for R&D applications
· XYZ three-axis imported servo motion system
· Optional micron-level porous vacuum heating for flexible substrates like battery separators
· Configurable high-temperature stage up to 500°C for spray pyrolysis thin film preparation
Product Description:
The benchtop ultrasonic spray coating system is a compact solution featuring customizable ultrasonic nozzles (focused, wide-spray, or scattered patterns), precision metering pumps, carrier gas control, substrate heating plates, vacuum chucks, and exhaust systems. Particularly suited for research laboratories and small-scale thin film production.
Technology Advantage:
Ultrasonic spray coating utilizes piezoelectric atomization technology to achieve superior uniformity, thinner coatings, and higher precision compared to conventional two-fluid pneumatic spraying. Without requiring compressed air, it reduces overspray by 75% and increases material utilization by 4× compared to traditional methods.
Applications:
· New Energy: PEM fuel cell electrodes, thin-film solar cells (perovskite/organic), transparent conductive films
· Biomedical: Biosensor coatings
· Microelectronics: Photoresist coating for wafers, PCB flux deposition
· Optical Coatings: AR anti-reflection films, hydrophilic/hydrophobic coatings, thermal insulation films
· Textiles: Superhydrophobic coatings, antibacterial treatments
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Category |
Specification |
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Coating Performance |
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Coating Thickness Range |
0.02 µm – 50 µm (adjustable with nano-level precision) |
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Coating Uniformity |
> 95% |
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Material Utilization |
Up to 85% (4× higher than conventional spray methods) |
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Ultrasonic Spray Head |
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Spray Width Options |
1 mm – 100 mm (configurable for focused, wide, or scattered patterns) |
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Flow Rate Range |
0.001 mL/min – 50 mL/min |
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Ultrasonic Frequency |
30 kHz – 130 kHz (selectable for different droplet sizes) |
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Nozzle Technology |
Non-clogging design, compatible with suspensions (optional in-line ultrasonic dispersion) |
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Motion System |
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XYZ Positioning |
High-precision servo system (imported, 0.01 mm accuracy) |
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Control & Interface |
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Operation Panel |
Full-color touchscreen HMI with intuitive control |
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Liquid Delivery |
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Pump System |
High-precision syringe pump (0.001 mL/min resolution) |
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Pressure Regulation |
Imported precision valves for stable gas/liquid control |
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Substrate Handling |
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Heating Options |
Standard heating plate + Optional 500°C high-temp stage for spray pyrolysis |
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Vacuum Chuck |
Micron-porous vacuum heating (ideal for flexible substrates like battery separators) |
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Alignment & Monitoring |
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Nozzle Positioning |
Laser alignment for precise spray start-point calibration |
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Safety & Accessories |
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Exhaust System |
Built-in fume extraction |
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Special Configurations |
Optional ultrasonic dispersion system to prevent particle settling in suspensions |
✔ Ultra-Thin Coatings (down to 20 nm)
✔ 4× Less Material Waste vs. conventional spraying
✔ Flexible Nozzle Options (1–100 mm spray width)
✔ High-Temp & Vacuum Compatibility (for batteries, solar cells, etc.)
✔ Lab-Optimized (small footprint, ideal for R&D)
PACKAGE:
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damage part for you for free.
DELIVERY TIME: 15-20 days after confirming order,detail delivery date should be decided according to production season and order quantity
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ONLINE
+86 13174506016
Louis@lithmachine.com
+86 18559646958
18659217588
