Email:
Louis@lithmachine.com
WhatsApp:
+86 18559646958
Wechat:
18659217588
Language: English
Products
Home Products Ultrasonic Spray Coater

Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution

Product Categories

Contact Us

  • Contact Person : Louis Yang
  • Tel : +86 13174506016
  • Email : Louis@lithmachine.com
  • Whatsapp : +86 18559646958
  • Wechat : 18659217588
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution

Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution

  • Product Details

Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution

General Parameters

· Overall Dimensions: 1500 × 1250 × 1900 mm

· Max. Coating Area: 500 × 500 mm

· Motion System: 3-axis (XYZ) servo-driven system with optional R-axis nozzle rotation mechanism

· Control Method: High-precision motion control card / 15.6" HD touchscreen / physical buttons

· Ultrasonic Nozzle: Standard configuration includes 1 set of TMAX ultrasonic nozzle (customizable multi-nozzle setups available)

· Application: Medium-scale production and large-area thin film fabrication


Overview

The Ultrasonic Precision Coating System is designed for medium-scale production and large-area thin film fabrication. Featuring a streamlined structure with comprehensive functionality, the system integrates:

· XYZ 3-axis servo motion system (optional R-axis nozzle rotation)

· Advanced trajectory editing software for 2D patterns (e.g., rectangles, circles, triangles, curves)

· Compatibility with all TMAX ultrasonic nozzles

· Precision constant-flow syringe pump + digital display carrier gas system

· Optional upgrades: Ultrasonic dispersion feeding system, vacuum adsorption heated substrate, etc.


Advantages

4× Efficiency
Ultrasonic atomization achieves up to 4× higher material utilization than conventional spraying, significantly reducing costs.

Nanoscale Film Thickness
Uniform coatings as thin as tens of nanometers with exceptional consistency.

Pressure-Free Atomization
Utilizes high-frequency ultrasonic vibration (no compressed air), eliminating substrate impact from high-pressure gas.

Premium Servo Motors & Enclosed Motion Modules

· Imported servo motors for all XYZ axes

· Fully enclosed linear screw modules with 0.01mm repeat positioning accuracy

· Extended operational lifespan

Ultrasonic Dispersion System
Optional TMAX dispersion feeder prevents particle sedimentation.

Control System

· Dedicated TMAX ultrasonic spray control software

· Integrated management of ultrasonic atomization, dispersion, syringe pump, carrier gas, heating stage, and vacuum adsorption

· Features:

o One-click template trajectory generation

o G-code editing for complex paths


Technical Specifications

Standard Configuration

· Viscosity & Solid Content: ≤30 cps (suspensions ≤20–30% solids)

· Liquid Delivery: Precision syringe pump + biomedical-grade injector (0.1 μL/min accuracy)

· Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent)

· Input Voltage: 220V ±10%, 50–60 Hz

· Solution Conversion Rate: ≥95% (multiple times higher than conventional two-fluid nozzles)

· Droplet Size: 15–45 μm avg. (frequency-dependent; higher frequency = smaller droplets)

· Nozzle Frequency: 30–200 kHz (multiple options available)

Optional Upgrades

1. Ultrasonic Dispersion Feeding System

o Continuous nanoparticle dispersion during spraying

o Reduces sedimentation and enhances film uniformity.

2. Heated Drying Platform

o Aerospace-grade perforated aluminum or microporous ceramic platform

o Precise temperature control up to 200°C.

3. Vacuum Adsorption Platform

o Multi-channel vacuum generator with zone control

o Secures thin-film substrates without deformation.

4. Nozzle Alignment Device

o Laser-assisted precision alignment.




PACKAGE:
     1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
     2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
     3 Responsible for the damage during the shipping process, will change the damage part for you for free.
 

DELIVERY TIME: 15-20 days after confirming order,detail delivery date should be decided according to production season and order quantity