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Ultrasonic Spray Coater Equipment For Thin Film Deposition

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  • Tel : +86 13174506016
  • Email : Louis@lithmachine.com
  • Whatsapp : +86 18559646958
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Ultrasonic Spray Coater Equipment For Thin Film Deposition Ultrasonic Spray Coater Equipment For Thin Film Deposition Ultrasonic Spray Coater Equipment For Thin Film Deposition

Ultrasonic Spray Coater Equipment For Thin Film Deposition

  • Product Details

Ultrasonic Spray Coater Equipment For Thin Film Deposition




Specifications:

· Overall Dimensions:
Main unit: 800×500×690mm
With injection pump: 1080×500×690mm

· Maximum Coating Area: 200×200mm

· Motion System: 3-axis automation with programmable motion trajectories

· Control Method: High-precision motion card/physical buttons

· Ultrasonic Spray Head:
Standard: 1 set of any TMAX ultrasonic spray head (customizable for multiple sets)

· Applications:
Qualitative experiments in scientific research laboratories, small-batch production, and thin-film fabrication

Overview:
The basic ultrasonic precision spray coater is designed for enterprises, universities, and research institutes new to ultrasonic spray technology. The equipment features a simple yet elegant structure with comprehensive functionality, including:

· XYZ 3-axis precision motion modules

· A versatile trajectory editing system capable of 2D planar patterns (rectangles, circles, triangles, or curves)

· Compatibility with all TMAX ultrasonic spray heads

· Precision constant-flow injection pump

· Digital display carrier gas system

· Optional ultrasonic dispersion liquid supply system and vacuum adsorption heating substrate

· Suitable for use in fume hoods

Advantages:

1. 4× Efficiency:
Ultrasonic atomization spray achieves up to 4× higher material utilization than conventional methods, significantly reducing material costs.

2. Nanoscale Film Thickness:
Capable of producing ultra-thin films as thin as tens of nanometers with exceptional uniformity.

3. Pressure-Free Atomization:
Utilizes high-frequency ultrasonic vibration for atomization without compressed air, eliminating substrate impact from high-pressure gas.

Precision Motion Module:

· XYZ axes equipped with stepper motors

· Fully enclosed linear screw modules for extended lifespan

· Repeat positioning accuracy: 0.01mm

Ultrasonic Spray Head System:
TMAX offers dozens of ultrasonic spray head models to meet various working conditions and film thickness requirements.

Operating System:

· TMAX's dedicated control system for ultrasonic spraying

· User-friendly interface with integrated control for:

o Ultrasonic atomization/dispersion

o Injection pump

o Carrier gas

o Heating stage

o Vacuum adsorption plate

· Features:

o One-click template trajectory generation

o G-code complex trajectory editing

Standard Configuration:

Parameter

Specification

Viscosity & Solid Content

Viscosity ≤30cps; Suspension solid content ≤20-30%

Liquid Supply System

Precision injection pump + bio-grade sampler (accuracy: 0.1μL/min)

Dry Film Thickness

20nm-100μm (solution/substrate dependent)

Input Voltage

220V±10%, 50-60Hz

Solution Conversion Rate

≥95% (multiple times higher than conventional two-fluid pneumatic spray)

Atomized Particle Size

15-45μm average (frequency-dependent: higher frequency yields smaller particles)

Spray Head Frequency

Configurable 30-200KHz systems

Optional Configurations:

Configuration Option

Specifications

Ultrasonic Dispersion Liquid Supply System

Continuously disperses nanoparticles during spraying, reducing sedimentation and improving film uniformity

Heated Drying Platform

- Perforated aviation aluminum or precision microporous ceramic platform

- Precise temperature control up to 200°C

Vacuum Adsorption Platform

- Multi-channel vacuum generator with zone control

- Prevents substrate deformation during thin-film processing

Spray Head Alignment Device

Laser alignment system

Custom Configurations

Available upon request

Ultrasonic Spray Coater




PACKAGE:
     1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
     2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
     3 Responsible for the damage during the shipping process, will change the damage part for you for free.
 

DELIVERY TIME: 15-20 days after confirming order,detail delivery date should be decided according to production season and order quantity