Email:Louis@lithmachine.com
ItemNo :
LITH-XFZH20MOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.comLaboratory Battery Mixing Machine Planetary Dispersed Vacuum Mixer for Prismatic Cell
I. Equipment Features
Application Scope
l Applicable for mixing and dispersing powders and liquids of various common batteries, resulting in uniformly mixed battery slurry. Particularly suitable for high-viscosity processes.
l Applicable viscosity range: ≤1,200,000 cP.
II. Main Equipment Parameters
Lower Barrel Component
l Design Volume: 28L
l Effective Volume: 8L – 20L
l Inner Diameter: 350mm
l Inner Depth: 300mm
l Material: Contact parts made of 304 stainless steel
l Jacket Type: Triple-layer jacket on barrel wall (for heating/cooling, with insulation layer); single-layer bottom jacket for heating/cooling
l Heating Method: Electric heater at bottom + heat transfer oil in jacket with temperature probe
l Jacket Interface: G1/2", with quick-connect coupling; pressure ≤ 0.4 MPa
l Jacket Circulation: Customer-supplied; recommended inlet temp. ≤ 8°C, water flow > 10L/min
l Discharge: DN38 plunger valve at bottom
l Ambient Temperature: -10 to +120°C
l Mobility: Caster-mounted
Stirring Component
l Working Frequency: 5–50 Hz
l Stirring Power: 2.2 kW
l Paddle Speed: 8–86 rpm
l Planetary Speed: 5–53 rpm
l Paddle Diameter: 194mm
l Paddle Type: Multi-layer blades with bottom scraping
l Paddle Material: 304 SS
l Linear Speed: 0.09–0.9 m/s
l Paddles: 2
l Clearance (Wall): 9±1.5mm
l Clearance (Bottom): 3±1mm
Dispersing Component
l Working Frequency: 5–50 Hz
l Power: 3 kW
l Speed: 600–6000 rpm
l Disc Diameter: 70mm
l Disc Type: Serrated
l Material: 304 stainless steel
l Linear Speed: 2.1–21 m/s
l Discs: 2
l Shafts: 1
Scraper Component
l Holder Material: 304 SS
l Blade Material: PTFE
l Scraping Speed: Same as planetary speed
l Removable: Yes (must be removed in high-viscosity process)
Base & Lifting System
l Material: High-rigidity structural carbon steel
l Lifting: Electric
l Guiding: High-precision linear guide
l Lifting Stroke: ≤450mm
Upper Barrel Component
l Material: 304 SS
l Powder Inlet: DN50 with sight glass quick clamp – 1
l Liquid Inlet: Shared with powder inlet
l Spotlight Port: DN50 – 1
l Vacuum Port: G1/2" female thread – 1
l Exhaust Port: G1/2" female thread – 1
l Spare Port: ISO quick clamp 3/4" – 1
l Vacuum Gauge Port: M14×1.5 internal metric thread – 1
Control System
l Electrical Cabinet: For inverter and low-voltage components
l Manual Panel: For buttons, knobs, instruments
l Power Supply: AC 3×380V±5%, 50Hz
l Control Mode: Electric + Hydraulic
l Drive Mode: Inverter-driven speed control
l Cooling: Air + liquid cooled
l Operation: Buttons and knobs on panel
l Temperature Display: Digital, shows material temp.
l Emergency Stop: 1
l Alarms: Over-temperature alarm, shutdown, mute
l Speed Display: Panel display
l Power Indicator: 1
l Timer: 1 (controls both dispersing and stirring)
l Note: If HMI is selected, all controls will be integrated into the touchscreen
Safety Interlock System
l Emergency Stop: Stops machine immediately and disables all functions
l Low-Speed Stirring: Allowed during barrel lifting
l High-Speed Dispersion: Only when barrel is raised
l Safety Lock: Barrel cannot be lowered or opened during operation
l Vacuum Backflow Prevention: Special buffer tank prevents oil backflow into barrel
l Fault Shutdown: Inverter protects against overload, overcurrent, overvoltage, leakage, phase loss
l Barrel Lifting: Only allowed after reaching position
l Vacuum Release Check: Cannot descend unless vacuum is released
l Interlock for Dispersion: High-speed mode only after full barrel lift
l Locking Safety: Mechanical locking system prevents barrel from falling unexpectedly
l Dry Mixing: Paddles rotate while lifting
Other Notes
l Temperature Probe: Pt100
l Measurement: Mounted on barrel wall
l Bearings: High-speed – imported, low-speed – domestic
l Seals: O-rings for static, mechanical for dynamic (domestic brand)
l Lubricant Grease: Domestic
l Seal Oil: Imported
l Hydraulic Cylinder & Station: Domestic
l Valves: Domestic
l Vacuum Requirement: Customer-supplied, 4L/S (2X-4)
l Vacuum Holding: -0.098 MPa, >-0.085 MPa after 24h without leakage
l Total Power: >6 kW
l Weight: Approx. 1000kg
l Dimensions: L1530mm × W950mm × H1792mm (incl. cabinet)
l Color: Off-white
l Floor Load: 900kg/m²
III. Spare & Wear Parts List
|
No. |
Name |
Specification |
Material |
Qty |
Remarks |
|
1 |
Upper Lid Sealing Ring |
ΦD×ΦN |
Silicone |
1 |
Matching model, as per supplier standard |
|
2 |
Sight Glass Seal Ring |
– |
Silicone |
2 |
Matching model, as per supplier standard |
|
3 |
Feeding Port Gasket |
– |
Silicone |
1 |
Matching model, as per supplier standard |
|
4 |
High-Speed Mech. Seal |
C+SiC |
– |
1 |
Matching model, as per supplier standard |
|
5 |
High-Speed Timing Belt |
– |
Rubber |
1 set |
Matching model, as per supplier standard |
|
6 |
Scraper Plate |
– |
Teflon |
1 |
Matching model, as per supplier standard |
|
7 |
Sight Glass Lens |
– |
Tempered Glass |
2 |
Matching model, as per supplier standard |
IV. Supporting Conditions
|
No. |
Item |
Standard Requirements |
|
1 |
Workshop Height |
>2.5M; allow space for lifting and maintenance; clean, flat floor |
|
2 |
Door Size |
Height >2.0M; Width >1.0M; allow for equipment transport |
|
3 |
Cooling Water |
Sufficient flow; forced circulation system preferred; hot water in winter if needed |
|
4 |
Heating |
Ambient temp. >20°C to prevent hydraulic oil coagulation and ensure smooth operation |
|
5 |
Installation Space |
Layout per general plan |
|
6 |
Air Source |
5–7 kgf/cm², 100 L/min; for pneumatic pump and related use |
|
7 |
Others |
No corrosive or explosive gas/liquid present |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
Automatic Hydraulic Rolling Press Machine Battery Calender For Lithium Cell Production
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Louis@lithmachine.com
+0086 15959378975
