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5V 2A 64-Channel Pouch Battery Hot Press Formation Machine

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
5V 2A 64-Channel Pouch Battery  Hot Press Formation Machine

5V 2A 64-Channel Pouch Battery Hot Press Formation Machine

  • ItemNo :

    LITH-CY5V2A-64CH
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details

5V 2A 64-Channel Pouch Battery  Hot Press Formation Machine




I. Equipment Overview

1. Function (Principle) Introduction
This equipment is mainly used for the formation process of pouch cell under high-temperature and pressure conditions. It mainly integrates heating and temperature control functionspressure and pressure control functions, and charge/discharge and data communication functions.
The complete unit consists of one 64-channel formation cabinet and one fixture. The fixture includes 9 layers of heated and pressurized plates, connected to 64 constant current source channels of 5V2A. Each heating plate layer can accommodate 8 battery cells. The fixture, constant current source, and cabinet are integrated into one complete system.

 

2. Main Functions

The equipment is composed of six major systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet system, and fixture mechanism.

It features: Independent temperature control for each board layer, pressure control, charge/discharge functions, overcharge/discharge protection, reliable contact between battery tabs and contact points, data connectivity, data storage upon process completion, voltage sorting after charging, capacity sorting after discharging, and smoke alarm system.

 

3. Equipment Structure


4. Fixture Structure and Overall Dimensions (for reference)

5. Battery Placement

  (8 Cells per Layer  

Airbag on Outer Side



6. Operating Procedure

Power On → Open Cabinet Door → Place Cells in Fixture → Set Fixture Parameters → Fixture Descends & Starts → Place Next Set → Remove Batteries After Process Completion


7. Equipment Features

· Supports battery thickness range of 2.5–11 mm without fixture adjustment or tab block replacement

· Fixture aluminum plates are 17mm thick, grid-structured, lightweight, high-strength, non-deforming



II. Technical Specifications

General Parameters

No.

Parameter

Specification / Description

1

Heating Method

Built-in heating tube, fire-resistant and corrosion-resistant

2

Temperature Control

Independent per layer, touchscreen setting

3

Plate Structure

Grid aluminum with stainless steel on both sides, laminated with namecard paper

4

Time to 40℃

15–20 minutes (target temperature 65℃)

5

Temperature Range

Ambient to 85℃, control accuracy: ±2℃

6

Pressure Range

80–1900 KG (Cylinder diameter: 200mm)

7

Cylinder Drive

Top-down vertical pressing

8

Weight Reduction

Hollow aluminum plates

9

Pressure Accuracy

≤±15KG (top and bottom layers)

10

Sending Mode

Single fixture independent step; system-wide temperature and pressure control

11

Pressure Setup

Input cell size, required surface pressure and duration; system calculates and applies automatically

12

Plate Spacing

19mm (easy operation)

13

Tab Contact

Gold-plated copper spring clips

14

Tab Block

Teflon injection molding (flame-retardant, corrosion-resistant)

15

Constant Current Channels

64 channels, software controlled

16

Voltage Output Range

DC 20mV ~ 4500mV

17

Voltage Accuracy

±0.1%FS ±0.1%RD, resolution: 1mV

18

Current Range

DC 20 ~ 2000mA

19

Current Accuracy

±0.1%FS ±0.1%RD, resolution: 1mA

20

Step Count

1–32 steps

21

Product Yield

≥98% (excluding non-equipment factors)


Applicable Cell Parameters

Parameter

Range

Cell Length (A)

12–60mm (cells >60mm: place at half density)

Cell Width (B)

9–50mm

Cell Thickness (H)

2.5–11mm(shared press block)

Tab Spacing (C)

3–35 mm

Tab Shoulder (D)

≤14 mm

Tab Length (E)

≥6 mm

Polarity Direction

Airbag side is negative side

 

III. Main Software Functions

1. Working Modes: Constant current charging, constant current/constant voltage charging, constant current discharging, rest, and cycling
Cut-off Conditions: Voltage, time, final current, final capacity

2. Formation Step Control: Supports power failure resume, manual pause/resume, software resume, communication interruption resume, abnormal stop resume

3. Data Management: Saves all process curves for each battery. Real-time and historical data can be viewed for each channel. Supports Excel export (single or batch). Can be configured for auto-export at test end.

4. Battery Inspection Interfaces: Graphical view, comprehensive view, categorized view, and abnormal data view.

5. Safety Protections: Voltage, current, temperature, and pressure anomaly protection with alarms.

6. Minimum PC Configuration: CPU PII/300+, 1GB RAM+, 80GB HDD+, EGA/VGA display, mouse and keyboard, Windows 2000 or above, 1 USB serial port

7. Software Provided: Comes with control software. Users supply their own PC. One PC provided for up to 6 units.

8. Protection Functions:
(1) Software overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection
(2) Configurable voltage/current thresholds with warnings and logs
(3) Temperature/pressure alarm indicators
(4) Emergency stop button: keeps fixture clamped and cuts power
(5) Smoke alarm with buzzer alert

9. Status Light Indicators:
(1) Yellow: Standby (fixture not pressed)
(2) Green: Processing (pressed & charging)

(3) Red: Fault (temperature, voltage, smoke, communication, etc.)


IV. Equipment Installation Requirements

1. Power Supply: AC380V, 50Hz, three-phase four-wire; voltage fluctuation: ±10%
2. Power Consumption: MAX 1.3 KW; steady state at 1000mA: approx. 0.35 KW
3. Compressed Air: 0.6–0.8 MPa; ±1% fluctuation (clean, dry, oil-free, filtered, regulated)
4. Equipment Specifications:

· Weight: approx. 0.6 tons

· Color: Light gray or customer-specified
5. Environmental Requirements:

· Temperature: 0–45℃

· Humidity: 30%–75% RH; dry, ventilated, non-corrosive

Grounding: Protective earthing required

 







PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.