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5V 5A 128 Channel Hot Press Formation Machine for Pouch Cell

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
5V 5A 128 Channel Hot Press Formation Machine for Pouch Cell

5V 5A 128 Channel Hot Press Formation Machine for Pouch Cell

  • ItemNo :

    LITH-CY5V5A-128B2A
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details

 5V 5A 128 Channel Hot Press Formation Machine for Pouch Cell




I. Equipment Overview

1. Function (Principle) Introduction
This equipment is mainly used for the formation of pouch cell under high temperature and pressure conditions, enabling denser SEI film formation, more complete capacity activation, and improved capacity consistency. It supports high-current charging, which shortens the formation time and reduces the battery production cycle. The system integrates the hot press fixture with the formation equipment. The complete system includes one set of 128-channel formation power supply and two fixtures, arranged on the left and right. Each fixture includes 64 channels, totaling 128 channels.

 

2. Main Functions

The equipment is composed of six major systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet system, and fixture mechanism.

It features: Independent temperature control for each board layer, pressure control, charge/discharge functions, overcharge/discharge protection, reliable contact between battery tabs and contact points, data connectivity, data storage upon process completion, voltage sorting after charging, capacity sorting after discharging, and smoke alarm system.

 

3. Equipment Structure


4. Fixture Structure and Overall Dimensions (for reference)

5. Battery Placement




6.Operation Process:

Power on → Manually open the cabinet door → Insert battery into Fixture A → Set parameters for Fixture A → Fixture A lowers and starts → Insert battery into Fixture B → Set parameters for Fixture B → Fixture B lowers and starts → Wait for Fixture A to complete → Manually remove the battery.

 

7. Equipment Features

1. Compatible with cell thickness range of 2.5–12mm without fixture adjustment or tab block replacement.

2. Fixture plate is made of 19.5mm thick grid-type hollow aluminum, lightweight, strong, and non-deforming.

 

II. Technical Parameters

1. General Parameters

No.

Parameter Name

Technical Specification

Description

1

Heating Method

Built-in heating tube

Fireproof and corrosion-resistant

2

Temperature Control Method

Independent temperature control per layer

One-touch temperature setting via touchscreen

3

Layer Plate Structure

Grid aluminum plate, double-sided laminated with cold-pressed board, wrapped with namecard paper

 

4

Time to Reach 40℃

15–20 Min

Target temperature 65℃

5

Temperature Control Range

Room temperature – 85℃

Control accuracy: ±2℃

6

Pressure Output Range

80–3000 KG

Cylinder diameter: 250mm

7

Cylinder Drive Method

Top-down pressing

Vertical pressing

8

Weight Reduction Method

Hollow aluminum plate

 

9

Pressure Accuracy

Top and bottom layers ≤±40KG

 

10

Execution Mode

Each fixture can independently execute steps; temperature and pressure are executed for the entire machine

The entire machine can process one product type at a time

11

Pressure Setting Method

Input cell size, surface pressure, and process time on touchscreen; system calculates and executes pressure automatically

Data can be saved and reused

12

Plate Spacing

22mm

Optimized for ease of operation

13

Tab Contact

Spring type

 

14

Tab Block

Teflon injection molding

Flame-retardant and corrosion-resistant

15

Number of Channels

128 channels

Controlled by upper computer software

16

Voltage Output Range

DC 20mV – 4500mV

 

17

Voltage Accuracy

±0.1%FS ±0.1%RD

Resolution: 1mV

18

Charging Current Range

DC 20 – 5000 mA

 

19

Discharging Current Range

DC 20 – 5000 mA

 

20

Current Accuracy

±0.1%FS ±0.1%RD

Resolution: 1mA

21

Number of Steps (Per Cycle)

1–32 steps

 

22

Voltage Qualification Rate

≥99%

Excluding non-equipment-related factors

 

2. Applicable Product Parameters

 

Parameter

Range

Cell Length (A)

30–130mm

Cell Width (B)

30–80mm

Cell Thickness (H)

2.5–12mm

 (shared press block)

Tab Spacing (C)

5.5–85mm

Tab Shoulder (D)

≤50mm

Tab Length (E)

≥8mm

Polarity Direction

Airbag side is negative side

 

III. Main Software Functions

1. Working modes include: constant current charging, constant current/constant voltage charging, constant current discharging, rest, and cycling; cut-off conditions: voltagetimeend current, and end capacity.

2. Formation steps can resume from power failure, manual pause and resume, software closure resume, communication interruption resume, and abnormal stop resume.

3. All step curves for each battery are stored. Test data can be viewed in real-time and historically per channel, displayed in both data and curve formats. Supports exporting to Excel in single or batch mode. Auto-export of data after test completion is supported.

4. Multiple battery inspection interface options: graphical display, comprehensive data, categorized data, and abnormal display.

5. Supports various step protections including over-voltage, under-voltage, over-current, under-current, temperature, and pressure; with alarm system.

6. Minimum computer system configuration: PII/300 CPU or above, 2GB RAM or more250GB HDD or more, EGA/VGA color display, mouse and keyboard, Windows 7 or above, one available USB serial communication port and one network port.

7. Operation software provided. PC to be prepared by user.


8. Protection Functions:

(1) Software over-voltage, under-voltage, over-current, under-current, over-capacity protection

(2) Voltage and current protection range configurable, alerts and logs after protection

(3) Temperature and pressure out-of-range alarm light

(4) Emergency stop button, fixture remains closed during emergency stop, system power off

(5) Smoke alarm sensor triggers buzzer alarm upon smoke detection


9. Three-color indicator light statuses:

(1) Standby (fixture not pressed): Yellow light

(2) In process (clamping and charging): Green light 

(3) System fault (over/low temperature, over/low voltage, smoke, communication fault): Red light

 

IV. Equipment Installation Requirements

1. Power supply: AC380V, 50Hz, three-phase four-wire system; voltage fluctuation range: ±10%

2. Total power consumption: MAX 14KW

3. Compressed air: 0.6–0.8MPa; pressure fluctuation ±1% (clean air after dehydration, oil removal, filtration, and pressure regulation)

4. Equipment specifications:

Equipment weight: approx. 1.0 ton

External dimensions: L1.6m × W0.8m × H1.72m (including cylinder: 2.2m)

Exterior color: Light gray or customer-specified

5. Environmental requirements:

Ambient temperature: 0–45℃

Relative humidity: 30%–75%RH, ensure dry and ventilated area, free of acid/alkaline corrosion

Grounding: Protective grounding

 

V. Delivery Accessories (Per Unit)

No.

Name

Model

Unit

Quantity

1

Namecard Paper

Customized

Sheet

30

2

Communication Cable

3*0.3mm² Shielded

Meter

5

 







PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.