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1000L Vacuum Planetary Mixer for Medium to High Viscosity Glue Mixing and Dispersion

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
1000L Vacuum Planetary Mixer for Medium to High Viscosity Glue Mixing and Dispersion

1000L Vacuum Planetary Mixer for Medium to High Viscosity Glue Mixing and Dispersion

  • ItemNo :

    LITH-DGZH1100
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details

1000L Vacuum Planetary Mixer for Medium to High Viscosity Glue Mixing and Dispersion





I. Equipment Features

Applicable Scope

Mixing and dispersion of powder and liquid materials with medium to high viscosity glues, achieving a uniformly blended product.


II. Main Parameters

Vessel Parameters

Item

Specification

Designed Total Volume

1100 L

Effective Volume

500–1000 L

Vessel Inner Diameter

1200 mm

Vessel Inner Depth

1000 mm

Vessel Material

304 stainless steel (contact surface)

Temperature Control Jacket

Double-layer jacket on shell (insulated) for heating/cooling; single-layer jacket on bottom

Jacket Connection

G1.5″ with quick-release joints

Jacket Circulation System

Customer-supplied; inlet ≦ 8 °C, flow > 150 L/min

Discharge Port

One DN80 plunger outlet at bottom

Design Ambient Temperature

–10 °C to +120 °C

Vessel Mobility

Mounted on wheels, electric, with turntable and rail

 

Agitation Module

Item

Specification

Working Frequency

5–50 Hz

Agitator Power

37 kW

Agitator Speed

2–23 rpm

Agitator Diameter

1250 mm

Agitator Type

Three-wing anchor paddle with PTFE blade and bottom scraper; material 304

Agitator Tip Speed

0.1–1.3 m/s

Agitator Quantity

1

Clearance from Wall

25 ± 2 mm

Clearance from Bottom

10 ± 2 mm

Dispersion Module

Item

Specification

Working Frequency

5–50 Hz

Dispersion Power

2 × 55 kW

Dispersion Speed

100–980 rpm

Dispersion Disc Diameter

280 mm

Dispersion Disc Type

Serrated, 304 stainless

Disc Tip Speed

1–14.3 m/s

Disc Quantity

2 serrated discs

Shafts per Unit

2


Scraper Module

· Fixed on agitator paddle

· Material: PTFE

· Rotation speed matches agitator speed

 

Base & Lifting Module

· Structure: Carbon steel

· Lifting: Hydraulic cylinder

· Guide: Metal guide rods

· Stroke: ≤ 1100 mm


Top Vessel Components

Component

Qty/Specs

Top Vessel Material

304 Stainless

Quick-Open Port / Sight Glass (DN300)

1

Liquid Inlet Flanges (DN80)

3

Liquid Inlet Flange (DN50)

1

Powder Inlet (DN200)

1

Breather Port (DN150)

1

Sight Glass Ports (DN110)

2 tempered glass

Vacuum / Vent Port (ISO clamp 1″)

1

Nitrogen Inlet (ISO clamp 1″)

1

Pressure Sensor Port

1

Exhaust Port (ISO clamp 2″)

1

Digital Vacuum Gauge Port (M20)

1

Spare Ports (ISO clamp 2″)

2

 

Control System

· Electrical cabinet for inverters and low-voltage devices

· Manual control panel with buttons, knobs, instruments

· Power Supply: AC 3×380 V ±5%, 50 Hz

· Control Mode: Electro-hydraulic

· Drive & Speed Control: VFD

· Cooling: Air-cooled & water-cooled

· HMI: Touchscreen

· Display: Digital temperature meter

· Emergency Stop Button: 1

· Alarm System: Over-temperature alarm, auto-stop, alarm-off

· Speed Display: Via touchscreen

· Power Indicator: 1

· Timer: Controls dispersion & agitation timing

· Integrated HMI-based control

 

Safety Interlock System

· Emergency stop disables all operations instantly

· Manual slow agitation allowed during down–beam positioning

· High-speed dispersion only allowed when beam is down

· Safety lock prevents beam lift or opening while mixing

· Vacuum anti-backflow tank prevents oil from vacuum pump

· VFD protections: Overload, over-current, over-voltage, leakage, phase-loss


Additional Details

· Temperature Sensor: Pt100 (material & wall measurement)

· Bearings: Imported for high-speed parts; domestic for low-speed

· Seals: Static (Oring VF), dynamic (mechanical), mechanical seals imported

· Lubricants: Domestic & imported for seals

· Hydraulic cylinder & station: Domestic

· Valves: Domestic

· Vacuum System Requirement: Customer-supplied ≥45 L/s

· Vacuum Retention: −0.098 MPa for 24h, holds > −0.085 MPa

· Main Power: 150 kW

· Equipment Weight: ≈ 9500 kg

· Color: Yellow

· Floor Load: 2500 kg/m²

· Dimensions: L3490×W1900×H2865 mm (4215 mm when lifted)


III. List of Supplied Wear Parts

No.

Part Description

Specification

Material

Qty

Notes

1

Top lid seal Oring

ΦD×ΦN

Fluororubber

1

Matched to model

2

Sight glass seal ring

Fluororubber

2

Matched to model

3

Inlet flange gasket

Fluororubber

1

Matched to model

4

High-speed mechanical seal

 

C+SiC

1

Matched to model

5

Wall scraper blade

 

PTFE

1

As supplied

6

Sight glass lens

 

Tempered

2

As supplied


IV. Supporting Conditions

No.

Requirement

Standard

1

Workshop Height

> 5.0 m (for lifting & maintenance); tidy & level

2

Door Dimensions

Height > 3.2 m; Width > 2.5 m

3

Cooling Water

Must support forced cooling; hot water for insulation in winter

4

Heating

Maintain ≥ 20 °C indoor for hydraulic oil viscosity

5

Installation Space

Per layout in design plan

6

Compressed Air

5–7 kgf/cm², ≥ 100 L/min

7

Environment

No corrosive or explosive substances











PACKAGE:

     1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

     2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

     3 Responsible for the damage during the shipping process, will change the damage part for you for free.

 

DELIVERY TIME:15-20 days after confirming order,detail delivery date should be decided according to production season and order quantity