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1000L Planetary Mixer forPowder and Liquid Dispersion

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
1000L Planetary Mixer forPowder and Liquid Dispersion

1000L Planetary Mixer forPowder and Liquid Dispersion

  • ItemNo :

    LITH-XFZH1300
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details


1000L Planetary Mixer forPowder and Liquid Dispersion



I. Equipment Features:
Applicable Scope
Mixing and dispersion of various common adhesives (powder + liquid) to achieve a uniformly mixed material.

Suitable for process viscosities up to ≤ 1.2 million cP.

 

II. Main Technical Parameters:

Lower Tank Components

Designed total volume: 1300 L

Effective volume: 430–1000 L

Inner diameter: 1300 mm

Inner depth: 1000 mm

Material (wetted parts): 304 stainless steel

Temperature-control jacket: double-layer on sidewall (for heating/cooling + insulation);single-layer on bottom (for heating or cooling).

Jacket inlet connection: G1.5″, quick-open union.

lJacket cooling loop: provided by user—controlled by mold-temperature unit.

Discharge port: one G3″ three-piece ball valve at bottom, with standard ISO quick clamp.

Operating ambient: –10 °C to +120 °C

Mobility: nylon swivel casters on bottom.

 

Agitation Components

Operating frequency: 5–50 Hz

Stirring power: 45 kW

Stirrer speed: 4–44 rpm

Planetary gearbox speed: 2–23 rpm

Stirrer diameter: 730 mm

Style: multi-layer blade with bottom scraper

Material: 304

Tip speed: 0.1–1.6 m/s

Quantity: 2 stirrers

Clearance to wall: 13 ± 1 mm

Clearance to bottom: 5 ± 1 mm

 

Disperser Components

Operating frequency: 5–50 Hz

Dispersing power: 55 kW

Speed: 120–1200 rpm

Disperser diameter: 280 mm

Style: serrated disc

Material: 304

Tip speed: 1.7–17 m/s

Qty: 4 discs on 2 shafts

 

Bottom Scraper Components

Frame: 304

Blade: PTFE

Speed matches planetary gearbox speed

Detachable design

 

Base & Lift Components

Construction: high-strength carbon steel

Lift method: hydraulic cylinder

Guide: metal rods

Travel: ≤ 1100 mm

 

Upper Tank Components

Material: 304

Powder inlet: DN150 flange, 1 (rear)

Quick-open manway: DN250, 1 (front)

Liquid inlet: ISO quick clamp 1″, 1 port

Liquid inlet: ISO quick clamp 2″, 2 ports

Sightglass: DN165 tempered glass, 2 pcs

Vacuum + breakvac port: ISO quick clamp 1.5″, 1

Nitrogen inlet: ISO quick clamp 1.5″, 1

Air release: G1.5″, 1

Vacuum gauge port: M20×1.5 internal thread, 1

Spare port: ISO quick clamp 1″, 1

 

Control System

Electrical cabinet for VFD and low-voltage components

Manual control panel with buttons, knobs, instruments

Power: AC 3×380 V ±5 %, 50 Hz

Control type: Electrical + hydraulic

Drive/control via inverter

Cooling: aircooled + liquidcooled, 2 kW AC, 3 kW capacity

Control panel: push-buttons + knobs

Digital temperature display: material temperature

Emergency stop: 1

Alarm functions: overtemperature alert & shutdown, disable alarm

Speed display: panel instrument

Power indicator: 1

Timer: controls both dispersing and stirring

Note: Optional HMI integration—control available via touchscreen

 

Safety Interlocks

Emergency stop halts all operations

Low-speed stirring allowed during beam descent

High-speed dispersing only when beam fully lowered

During operation, beam cannot rise nor tank open

Special vacuum buffer prevents pump oil backflow

VFD protections: overload, over-current, over-voltage, leakage, phase loss

Beam cannot rise until tank down & vacuum released

Mold-temperature unit remote control via RS485 Modbus RTU to PLC, Ethernet to control room

 

Additional Notes

Temperature sensor: Pt100, dual probes—tank interior (on planetary axis)

Bearings: imported for high-speed, domestic for low-speed

Seals: Oring static; mechanical seals dynamic—domestic

Lubricants: domestic; mechanical seal oil imported

Hydraulic cylinder, power unit, valves: domestic

Required user vacuum supply: ≥ 45 L/s (for 2×45 models or larger)

Vacuum retention: –0.098 MPa hold for 24 h above –0.085 MPa

Main motor power: > 100 kW

Approx. weight: 14,450 kg

Dimensions (L×W×H): 4545 × 2000 × 3810 mm (raised 4920 mm)

Color: offwhite

Floor loading: 2100 kg/m²

 

III. Spare Parts List:

No.

Name

Specification

Material

Qty

Remarks

1

Upper cover sealing ring

ΦD×ΦN

Silicone

1

Per model standard

2

Sightglass seat seal

Silicone

2

Per model standard

3

Inlet port gasket

Silicone

1

Per model standard

4

High-speed mechanical seal

C+SiC

1

Per model standard

5

High-speed synchronous belt

Rubber

1 set

Per model standard

6

Scraper blade

PTFE

1

Per model standard

7

Sightglass pane

Tempered glass

2

Per model standard

 

IV. Site Requirements:

No.

Item

Standard Requirement

1

Ceiling height

> 6 m for installation & maintenance

2

Door opening

H > 4.5 m; W > 4 m for transport

3

Cooling Water

Forced supply recommended; hot water in winter

4

Heating

Maintain > 20 °C to avoid hydraulic freezing

5

Installation space

As per general layout

6

Air supply

5–7 kgf/cm², 100 L/min for pneumatic actuators

7

Foundation

Standard: concrete foundation per drawings; Optional: mounted on floor if flat ≤ 3/2000, bearing ≥ 2100 kg/m²

8

Others

No corrosive/explosive gas or liquid

 

1000L Material Press Machine

Model Number: TMAX-YLJ1100

I. Equipment Features

Applicable Scope

Extrusion-type material discharge from container.

 

II. Main Parameters

1. Container Parameters

Item

Specification

Inner Diameter

1200 mm

Inner Depth

1000 mm

 

2. Structure Type

Item

Specification

Frame

Rectangular frame structure

 

3. Lifting Method

Item

Specification

Lifting

Hydraulic cylinder for lifting inner frame and mixing barrel

 

4. Pressing Method

Item

Specification

Pressing

Double-acting hydraulic cylinder drives pressing plate

 

5. Discharge Method

Item

Specification

Discharge

Bottom discharge, outlet located at rear of equipment

 

6. Pressing Function Parameters

Item

Specification

Press Plate Size

Compatible with 1200 mm barrel

Unit Area Pressure

22 kg/cm²

Total Output Pressure

255 T

Motor Power

11 kW

Plunger Pump Flow Rate

L/min (to be specified)

Cooling Method

With accumulator, air-cooled

Press Plate Control

Foot switch controls rise/fall

Press Plate Material

Chrome-plated carbon steel

Press Plate Seal Type

Fixed type with double sealing rings

 

7. Container Locking Method

Item

Specification

Locking

Mechanical locking

 

8. Container Transfer Method

Item

Specification

Transfer

Transferred via casters

 

9. Additional Information

Item

Specification

Total Power

≤ 11 kW

Equipment Weight

Approx. 5400 kg

Floor Load

1000 kg/m²

Dimensions (L×W×H)

2658 mm × 2080 mm × 5400 mm

Color

Yellow

 

III. List of Supplied Wear Parts

No.

Part Name

Specification

Material

Quantity

Remarks

1

O-Ring

ΦD×ΦN

Silicone

1

Matching model size, per supplier standard






PACKAGE:

     1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

     2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

     3 Responsible for the damage during the shipping process, will change the damage part for you for free.

 

DELIVERY TIME:15-20 days after confirming order,detail delivery date should be decided according to production season and order quantity