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Three-Layer Vacuum Oven for Cell and Electrode Baking

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
Three-Layer Vacuum Oven for Cell and Electrode Baking

Three-Layer Vacuum Oven for Cell and Electrode Baking

  • ItemNo :

    LITH-ZRJX-310-A
  • MOQ :

    1
  • Compliance:

  • Warranty:

  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details
Three-Layer Vacuum Oven for Cell and Electrode Baking




1. Application Scope:

Suitable for baking lithium-ion battery electrodes, cells, and pre-injection batteries

 

2. Configuration:

A. Oven Chamber: Made of 3.0 mm imported 304 stainless steel, with stiffeners made of the same material

B. Frame: Made of 1.5 mm and 2.0 mm high-quality cold-rolled steel plates, composed of double insulation layers, using aluminum silicate cotton, aluminum foil cotton, and sound insulation cotton as layered materials

C. Control System: Consists of PLC, touchscreen, pressure sensor, high vacuum baffle valve, solid-state relay, temperature controller, and solenoid valve group

D. Hardware Components: Includes door, rear cover, vacuum pipes, and other stamped parts

 

3. Machine Features:

A. Double-layer thermal insulation structure with external surface temperature ≤ 45°C (excluding glass door)

B. High vacuum pneumatic baffle valve with three independent layers controlled separately

C. Touchscreen display, fully automatic cycling control, returning to vacuum pressure hold upon completion; digital display for safety temperature

D. Resilient double-layer glass door, with three-layer pressure detection and over-pressure protection

E. Equipped with multi-stage over-temperature protection device, effectively preventing temperature runaway and improving temperature safety control precision

F. Touchscreen centralized control, easy and reliable operation; program controller adopts PLC, stable and reliable performance

G. Each oven layer is individually controlled, with separately configurable total baking time, cycle time, vacuum time, and drying time. Once parameters are set, the system enters the automatic baking program at the press of a button. Upon completion of the baking cycle, the oven automatically shuts down. If the temperature exceeds the safety threshold, the system automatically alarms, the red warning light is activatedheating stops, and an alarm message appears on the display

H. The system can automatically stop nitrogen filling when the pressure reaches a set value between –0.1 MPa and –0.02 MPa

I. During normal operation, alarm messages and fault causes are displayed on the screen

J. Vacuum pipelines are corrosion-resistant

L. Program interlocks prevent gas crossover between layers

 

4. Technical Parameters:

No.

Item

Technical Parameter

1

Heating Principle

Independent heating for three layers

2

Power Supply

380V, 50Hz, 9KW

3

Gas Source

Dry gas: 0.1–0.2 MPa / Vacuum: –0.095 to –0.1 MPa / Compressed air: 0.4–0.5 MPa

4

Temperature Range

Room temperature to 150°C

5

Vacuum Degree

When reaching –0.1 to –0.09 MPa, digital display shows ≥95% pressure hold for 24H

6

Display Accuracy

Set value vs. stabilized value deviation ≤ ±1°C

7

Insulation Performance

Outer wall temperature ≤ 45°C (excluding glass door)

8

Temperature Uniformity

Within 50 mm from the chamber wall: ±4°C (vacuum), ±3°C (atmospheric)

9

Temperature Crossover Between Layers

≤25°C (when adjacent layer is heated to 100°C, other layers rise ≤25°C)

10

Response Time

Display reaches set temperature ≤ 30 min; core temp stabilizes in 60–100 min (no load)

11

Chamber Size

330 mm (H) × 830 mm (W) × 800 mm (D) × 3 layers

12

External Dimensions

1970 mm (H) × 1250 mm (W) × 1100 mm (D)

 

5. Electrical Configuration:

No.

Component

Specification

1

PLC

Zhongshan Zhida

2

Touchscreen

7-inch LCD Kunlun Tongtai

3

Temperature Controller

Digital intelligent controller / Microcomputer PID auto-tuning

4

Control Mode

PID + SSR (thyristor), Shanghai Yatai

5

Over-temperature Protection

Shanghai Yatai controller

6

Temperature Sensor

K-type thermocouple

7

Vacuum Gauge

Digital vacuum gauge –101.0 to +101.0 kPa, universal pressure gauge, Taiwan Jingdeng

8

Vacuum/Nitrogen Valve

High vacuum baffle valve

9

Alarm

Sound and light alarm

10

Heating Tube

Changcheng Electric Heating

11

Control Method

Each chamber operates independently. Heating, vacuuming, and nitrogen filling controlled by PLC in automatic cycle mode. All segments are operated via touchscreen

 

6. Installation Conditions:

6.1 The front of the oven must be at least 1500 mm from the wall; sides and rear must be at least 500 mm

6.2 Installation Area Conditions (Provided by Customer):

6.2.1 Power Supply: Three-phase five-wire, frequency: 50 ±1Hz

6.2.2 Vacuum: Pressure –0.1 MPa, vacuum pipe DN20

6.2.3 Nitrogen: Pressure 0.1–0.2 MPa, gas pipe φ12 mm

6.2.4 Compressed Air: Pressure 0.4–0.6 MPa, gas pipe φ8 mm

6.3 Power Consumption:

6.3.1 Maximum consumption: ≤9 KW/hour

6.3.2 Average consumption: ≤2.5 KW/hour

6.4 Environmental Requirements:

6.4.1 Temperature: –5 to 35°C; Humidity: ≤40%

6.4.2 No flammable/explosive gases, liquids, or solids in surrounding environment

6.4.3 It is strictly prohibited to bake flammable materials, combustible gases, or explosive substances inside the oven 



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Digital Vacuum Oven

Packing & Delivery                                                   


1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

3 Responsible for the damage during the shipping process, will change the damage part for you for free.