ItemNo :
LITH-4508YZMOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysSemi-Auto Lithium-Ion Battery Winder for Prismatic Cells
1. Equipment Description:
This machine is mainly used for precision winding of cylindrical lithium-ion battery cells.
Working process: Manually feed cathode and anode sheets into the winding section, interleave them with the separator, wind according to process requirements, automatically attach termination tape, and automatically discharge the finished cell.
2. Equipment Functions and Features
1. Single-needle through-shaft winding configuration.
2. Manual electrode feeding, with automatic functions for winding, needle replacement, tape application, and discharging.
3. Lateral taping approach (termination tape placed perpendicular to the tab); tape is applied flat and precisely without over-tightening the cell, ensuring reliable and stable taping performance.
4. Adjustable winding speed.
5. Two active separator rolls, with tension regulated by a proximity switch; smooth automatic adjustment during the winding process; both upper and lower tension levels are adjustable.
6. The separator is wrapped around the exterior at the end stage.
7. Wound cells are free from damage, core displacement, or misalignment.
8. User-friendly operation and rapid specification switching.
3. Process Flow
The equipment meets the cylindrical lithium-ion battery winding standard: separator fully wraps the anode, anode wraps the cathode.
Process flow:
1. Separator pre-winding: Uses toothed blade to reduce separator length.
2. Feed anode: Manually feed into winding unit.
3. Feed cathode: Manually feed into winding unit.
4. Winding.
5. Transfer to taping station.
6. Separator cutting, taping, and discharging.
|
|
W |
D |
L |
|
Tolerance (mm) |
<0.5 |
<0.3 |
<1000 |
4. Equipment Composition
1. Includes winding device, position shifting unit, separator unwinding unit, electrode guide unit, taping unit, discharging unit, and control system.
2. Winding device (2 sets): single-head through-shaft ensures accuracy; easy needle replacement.
3. Position shifting unit (1 set): for switching between winding and taping positions.
4. Separator unwinding unit (2 sets): active unwinding, pneumatic tension control.
5. Electrode guide unit (2 sets): adjustable single-side alignment.
6. Taping and discharging unit (1 set).
5. Technical Specifications
l Separator width: 6–45 mm
l Winding needle size: ∮1.5–∮6.0 mm (customized)
l Electrode width: 4–43 mm
Material Specifications (mm):
|
Material |
Length |
Width |
Thickness |
ID |
OD |
|
Cathode |
40–800 |
4–43 |
0.1–0.2 |
— |
— |
|
Anode |
40–800 |
4–43 |
0.1–0.2 |
— |
— |
|
Separator |
Roll |
6–45 |
0.012–0.045 |
76.2 |
250 |
|
Termination Tape |
Roll |
6–45 |
0.01–0.035 |
76.2 |
150 |
l Capacity: 5–12 pcs/min (depending on electrode size)
l Winding accuracy:
¢ Electrode width deviation < ±0.2 mm
¢ “S” curve deviation < ±1 mm/500 mm
¢ Separator roll tower deviation < ±0.2 mm
¢ Final alignment: separator and electrode < ±0.5 mm
¢ Anode wraps cathode, separator wraps anode, end face alignment < ±0.5 mm
l Pass rate: ≥98% (excluding non-equipment factors)
6. Technical Standards
|
Category |
Specification |
Remarks |
|
Power Supply |
AC220V, 1KW, 50Hz |
|
|
Air Source |
0.4–0.6 MPa |
|
|
Production |
5–12 pcs/min |
|
|
Weight |
~500 kg |
|
|
Dimensions |
1450×1100×1450 mm (L×W×H) |
Feeder not included |
|
Needle Spec |
∮1.5–6.0 mm |
One set provided, customizable |
|
Frame |
1 set |
|
|
Winding Unit |
1 set |
|
|
Electrode Feed Unit |
2 sets |
|
|
Separator Feed Unit |
2 sets |
|
|
Taping Unit |
1 set |
|
|
PLC |
Panasonic AFRX-C60T |
|
|
HMI |
MCGS/IGERLON, 7-inch color screen |
|
|
Winding Motor |
Lisan |
Hybrid servo motor |
|
Tension Motor |
ResearchControl/Lisan Stepper Motor |
|
|
Sensors |
Panasonic / Daogawa |
|
|
Pneumatics |
Airtac / Xingzhen |
|
|
Fault Stop |
Supported |
|
|
Fault Alarm |
Built-in with one-touch reset |
|
|
Manual |
1 set |
|
|
Spare Parts |
1 set |
Refer to delivery list |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
Subscribe to us
ONLINE
+86 13174506016
Louis@lithmachine.com
+86 18659217588
18659217588
