ItemNo :
LITH-XFZH60MOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 days
60L Planetary Vacuum Mixer for High-Viscosity Battery Slurry Dispersion
I. Equipment Features
Application Scope
l This equipment is applicable to the production process of various common batteries (such as lithium-ion batteries, nickel-metal hydride batteries, etc.). It is used for mixing and dispersing powder and liquid materials required for electrode slurries, including positive active material powders, negative material powders, binder solutions, solvents, etc. It can ensure full integration of materials, ultimately producing battery slurries with uniform composition and stable texture. It performs exceptionally well in handling high-viscosity systems (such as high-solid-content slurries, viscous slurries containing thickeners, etc.), effectively coping with the characteristics of such materials that have poor fluidity and are difficult to mix, ensuring dispersion effect and mixing uniformity, and meeting the production needs in high-viscosity process scenarios.
l Applicable viscosity range: ≤1,200,000 cP
II. Main Equipment Parameters
Lower Barrel Component
l Design Volume: 88L
l Effective Volume: 29–60L
l Inner Diameter: 500mm
l Inner Depth: 450mm
l Material: 304 stainless steel (contact parts)
l Jacket Type: Single-layer jacket on barrel wall and bottom, for cooling/heating
l Jacket Interface: G3/4", with quick-release couplings; pressure ≤0.4 MPa
l Circulation System: Supplied by customer; recommended inlet temperature ≤8°C, flow >30L/min
l Discharge: G1-1/2" three-piece ball valve at barrel bottom
l Ambient Temperature: -10 to +120°C
l Mobility: Caster-mounted
Stirring Component
l Working Frequency: 5–50 Hz
l Power: 7.5 kW
l Paddle Speed: 6–60 rpm
l Planetary Speed: 3–35 rpm
l Paddle Diameter: 286mm
l Paddle Type: Tapered spiral twist type with 90° helix
l Material: 304 stainless steel
l Linear Speed: 0.1–1.0 m/s
l Number of Paddles: 2
l Distance Between Paddles: 4.6±2.5mm
l Distance to Barrel Wall: 3±1.5mm
l Distance to Barrel Bottom: 4±1mm
Dispersing Component
l Working Frequency: 5–56 Hz
l Power: 11 kW
l Speed: 315–3530 rpm
l Disc Diameter: 110mm
l Disc Type: Serrated
l Material: 304 stainless steel
l Linear Speed: 2–20 m/s
l Number of Discs: 4
l Number of Shafts: 2
Scraper Component
l Scraper Frame Material: 304 stainless steel
l Scraper Blade Material: PTFE (Teflon)
l Scraping Speed: Same as planetary speed
l Removable: Yes (must be removed for high-viscosity processing)
Base & Lifting Component
l Material: High-rigidity structural carbon steel
l Lifting Method: Electric
l Guide System: High-precision linear rail
l Lifting Stroke: ≤570mm
Upper Barrel Component
l Material: 304 stainless steel
l Powder Inlet: Quick clamp DN100 with 90° sight glass – 1
l Liquid Inlet: ISO 1" quick coupling – 1
l Spotlight Port: DN75 tempered glass sight window – 1
l Vacuum Port: G3/4" – 1
l Exhaust Port: G3/4" – 1
l Spare Port: G3/4" – 1
l Vacuum Gauge Port: M14×1.5 internal metric thread – 1
Control System
l Electrical Cabinet: Houses inverter and low-voltage components
l Manual Panel: For mounting buttons, knobs, meters
l Power Supply: AC 3×380V±5%, 50Hz
l Control Mode: Electrical + Hydraulic
l Drive & Speed Control: Inverter-driven
l Cooling Method: Air and liquid cooled
l Operation Method: Button + knob on cabinet panel
l Digital Temp Display: Material temperature
l Emergency Stop Button: 1
l Alarm System: Over-temp alarm, shutdown, alarm mute
l Speed Display: Displayed on panel meter
l Power Indicator: 1
l Timer: 1 unit for both dispersing and stirring
l Note: If HMI is selected, control functions are integrated into the touchscreen
Safety Interlock System
l Emergency Stop: Shuts down equipment immediately; all operations disabled
l Low-Speed Stirring Startup: Barrel can rotate while lifting
l High-Speed Dispersion: Only enabled after barrel is fully lifted
l Operation Lock: Barrel cannot be lowered or opened while mixing
l Vacuum Backflow Protection: Special vacuum buffer tank prevents pump oil backflow
l Fault Protection: Inverter provides overload, overcurrent, overvoltage, leakage, and phase loss protection
l Lifting Control: Barrel can only rise after reaching designated position
l Vacuum Check: Cannot descend until vacuum is released
l Dispersion Start Interlock: Enabled only after full barrel lift
l Anti-Drop Lock: Lock system prevents barrel from dropping during operation
l Dry Mixing Mode: Stirring paddles rotate during barrel lift
Other Notes
l Temperature Probe: Pt100
l Measurement Method: Mounted on barrel wall
l Bearings: High-speed – imported; low-speed – domestic
l Seals: Static – O-rings; dynamic – mechanical seal (domestic)
l Lubricating Grease: Domestic brand
l Seal Oil: Imported
l Hydraulic Cylinder & Station: Domestic brand
l Valves: Domestic brand
l Vacuum Requirement: Customer to supply; evacuation rate 8L/S (2X-8)
l Vacuum Holding: -0.098 MPa, maintaining >-0.085 MPa over 24h without leakage
l Total Power: >18.5 kW
l Weight: Approx. 1450 kg
l Dimensions: L2050mm × W1120mm × H2090mm
l Color: Off-white
l Floor Load: 1500 kg/m²
III. Spare & Wear Parts List
|
No. |
Name |
Specification |
Material |
Qty |
Remarks |
|
1 |
Upper Lid Sealing Ring |
ΦD×ΦN |
Silicone |
1 |
Matching model, as per supplier standard |
|
2 |
Sight Glass Seal Ring |
– |
Silicone |
2 |
Matching model, as per supplier standard |
|
3 |
Feeding Port Gasket |
– |
Silicone |
1 |
Matching model, as per supplier standard |
|
4 |
High-Speed Mech. Seal |
C+SiC |
– |
1 |
Matching model, as per supplier standard |
|
5 |
High-Speed Timing Belt |
– |
Rubber |
1 set |
Matching model, as per supplier standard |
|
6 |
Scraper Plate |
– |
Teflon |
1 |
Matching model, as per supplier standard |
|
7 |
Sight Glass Lens |
– |
Tempered Glass |
2 |
Matching model, as per supplier standard |
IV. Supporting Conditions
|
No. |
Item |
Standard Requirements |
|
1 |
Workshop Height |
>3.0M; ensure sufficient lifting space and maintenance clearance; clean and level |
|
2 |
Door Dimensions |
Height >2.5M; Width >1.5M; ensure machine passage |
|
3 |
Cooling Water |
Must meet cooling demand; forced cooling system preferred; hot water needed in winter |
|
4 |
Heating |
Indoor temperature >20°C to prevent hydraulic oil solidification and ensure smooth operation |
|
5 |
Installation Space |
Layout per general plan |
|
6 |
Air Source |
5–7 kgf/cm², 100 L/min; for pneumatic pumps, etc. |
|
7 |
Others |
No corrosive gases/liquids or explosive gases allowed |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
Subscribe to us
ONLINE
+86 13174506016
Louis@lithmachine.com
+86 18659217588
18659217588
