Email:Louis@lithmachine.com
ItemNo :
LITH-XFZH60MOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.com
60L Planetary Vacuum Mixer for High-Viscosity Battery Slurry Dispersion
I. Equipment Features
Application Scope
l Applicable for mixing and dispersing powder and liquid materials of various common batteries, ultimately producing uniformly mixed battery slurry. Especially suitable for high-viscosity processes.
l Applicable viscosity range: ≤1,200,000 cP
II. Main Equipment Parameters
Lower Barrel Component
l Design Volume: 88L
l Effective Volume: 29–60L
l Inner Diameter: 500mm
l Inner Depth: 450mm
l Material: 304 stainless steel (contact parts)
l Jacket Type: Single-layer jacket on barrel wall and bottom, for cooling/heating
l Jacket Interface: G3/4", with quick-release couplings; pressure ≤0.4 MPa
l Circulation System: Supplied by customer; recommended inlet temperature ≤8°C, flow >30L/min
l Discharge: G1-1/2" three-piece ball valve at barrel bottom
l Ambient Temperature: -10 to +120°C
l Mobility: Caster-mounted
Stirring Component
l Working Frequency: 5–50 Hz
l Power: 7.5 kW
l Paddle Speed: 6–60 rpm
l Planetary Speed: 3–35 rpm
l Paddle Diameter: 286mm
l Paddle Type: Tapered spiral twist type with 90° helix
l Material: 304 stainless steel
l Linear Speed: 0.1–1.0 m/s
l Number of Paddles: 2
l Distance Between Paddles: 4.6±2.5mm
l Distance to Barrel Wall: 3±1.5mm
l Distance to Barrel Bottom: 4±1mm
Dispersing Component
l Working Frequency: 5–56 Hz
l Power: 11 kW
l Speed: 315–3530 rpm
l Disc Diameter: 110mm
l Disc Type: Serrated
l Material: 304 stainless steel
l Linear Speed: 2–20 m/s
l Number of Discs: 4
l Number of Shafts: 2
Scraper Component
l Scraper Frame Material: 304 stainless steel
l Scraper Blade Material: PTFE (Teflon)
l Scraping Speed: Same as planetary speed
l Removable: Yes (must be removed for high-viscosity processing)
Base & Lifting Component
l Material: High-rigidity structural carbon steel
l Lifting Method: Electric
l Guide System: High-precision linear rail
l Lifting Stroke: ≤570mm
Upper Barrel Component
l Material: 304 stainless steel
l Powder Inlet: Quick clamp DN100 with 90° sight glass – 1
l Liquid Inlet: ISO 1" quick coupling – 1
l Spotlight Port: DN75 tempered glass sight window – 1
l Vacuum Port: G3/4" – 1
l Exhaust Port: G3/4" – 1
l Spare Port: G3/4" – 1
l Vacuum Gauge Port: M14×1.5 internal metric thread – 1
Control System
l Electrical Cabinet: Houses inverter and low-voltage components
l Manual Panel: For mounting buttons, knobs, meters
l Power Supply: AC 3×380V±5%, 50Hz
l Control Mode: Electrical + Hydraulic
l Drive & Speed Control: Inverter-driven
l Cooling Method: Air and liquid cooled
l Operation Method: Button + knob on cabinet panel
l Digital Temp Display: Material temperature
l Emergency Stop Button: 1
l Alarm System: Over-temp alarm, shutdown, alarm mute
l Speed Display: Displayed on panel meter
l Power Indicator: 1
l Timer: 1 unit for both dispersing and stirring
l Note: If HMI is selected, control functions are integrated into the touchscreen
Safety Interlock System
l Emergency Stop: Shuts down equipment immediately; all operations disabled
l Low-Speed Stirring Startup: Barrel can rotate while lifting
l High-Speed Dispersion: Only enabled after barrel is fully lifted
l Operation Lock: Barrel cannot be lowered or opened while mixing
l Vacuum Backflow Protection: Special vacuum buffer tank prevents pump oil backflow
l Fault Protection: Inverter provides overload, overcurrent, overvoltage, leakage, and phase loss protection
l Lifting Control: Barrel can only rise after reaching designated position
l Vacuum Check: Cannot descend until vacuum is released
l Dispersion Start Interlock: Enabled only after full barrel lift
l Anti-Drop Lock: Lock system prevents barrel from dropping during operation
l Dry Mixing Mode: Stirring paddles rotate during barrel lift
Other Notes
l Temperature Probe: Pt100
l Measurement Method: Mounted on barrel wall
l Bearings: High-speed – imported; low-speed – domestic
l Seals: Static – O-rings; dynamic – mechanical seal (domestic)
l Lubricating Grease: Domestic brand
l Seal Oil: Imported
l Hydraulic Cylinder & Station: Domestic brand
l Valves: Domestic brand
l Vacuum Requirement: Customer to supply; evacuation rate 8L/S (2X-8)
l Vacuum Holding: -0.098 MPa, maintaining >-0.085 MPa over 24h without leakage
l Total Power: >18.5 kW
l Weight: Approx. 1450 kg
l Dimensions: L2050mm × W1120mm × H2090mm
l Color: Off-white
l Floor Load: 1500 kg/m²
III. Spare & Wear Parts List
|
No. |
Name |
Specification |
Material |
Qty |
Remarks |
|
1 |
Upper Lid Sealing Ring |
ΦD×ΦN |
Silicone |
1 |
Matching model, as per supplier standard |
|
2 |
Sight Glass Seal Ring |
– |
Silicone |
2 |
Matching model, as per supplier standard |
|
3 |
Feeding Port Gasket |
– |
Silicone |
1 |
Matching model, as per supplier standard |
|
4 |
High-Speed Mech. Seal |
C+SiC |
– |
1 |
Matching model, as per supplier standard |
|
5 |
High-Speed Timing Belt |
– |
Rubber |
1 set |
Matching model, as per supplier standard |
|
6 |
Scraper Plate |
– |
Teflon |
1 |
Matching model, as per supplier standard |
|
7 |
Sight Glass Lens |
– |
Tempered Glass |
2 |
Matching model, as per supplier standard |
IV. Supporting Conditions
|
No. |
Item |
Standard Requirements |
|
1 |
Workshop Height |
>3.0M; ensure sufficient lifting space and maintenance clearance; clean and level |
|
2 |
Door Dimensions |
Height >2.5M; Width >1.5M; ensure machine passage |
|
3 |
Cooling Water |
Must meet cooling demand; forced cooling system preferred; hot water needed in winter |
|
4 |
Heating |
Indoor temperature >20°C to prevent hydraulic oil solidification and ensure smooth operation |
|
5 |
Installation Space |
Layout per general plan |
|
6 |
Air Source |
5–7 kgf/cm², 100 L/min; for pneumatic pumps, etc. |
|
7 |
Others |
No corrosive gases/liquids or explosive gases allowed |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
Subscribe to us
ONLINE
Louis@lithmachine.com
+0086 15959378975
