Email:Louis@lithmachine.com
ItemNo :
LITH-XFZH10MOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.com10L Vacuum Planetary Mixer for High-Viscosity Electrode Slurry Preparation
I. Equipment Features
Application Scope
l Suitable for mixing and dispersing powder and liquid materials of various common batteries, ultimately producing uniformly mixed battery slurry. Especially suitable for high-viscosity processes.
l Applicable viscosity range: ≤1,200,000 cP.
II. Main Equipment Parameters
Lower Barrel Component
l Design Volume: 16L
l Effective Volume: 5–10L
l Inner Diameter: 310mm
l Inner Depth: 220mm
l Material: Contact parts made of 304 stainless steel
l Thermal Jacket Structure: Single-layer jacket on barrel wall and bottom, used for cooling or heating
l Jacket Interface: G1/2", with quick-release union; pressure resistance ≤ 0.4 MPa
l Jacket Circulation System: Customer-supplied; recommended inlet temperature ≤ 8°C, water flow rate > 7L/min
l Discharge: One G1" three-piece ball valve at bottom
l Design Ambient Temp.: -10 to +120°C
l Mobility: Caster-mounted
Stirring Component
l Working Frequency: 5–50 Hz
l Stirring Power: 2.2 kW
l Paddle Speed: 11–116 rpm
l Planetary Gear Speed: 5–53 rpm
l Paddle Diameter: 161mm
l Paddle Type: Tapered helical twist, 90° spiral
l Paddle Material: 304 stainless steel
l Paddle Linear Speed: 0.08–0.8 m/s
l Number of Paddles: 2
l Distance Between Paddles: 7.5±2.5mm
l Distance to Barrel Wall: 3±1.5mm
l Distance to Barrel Bottom: 2.5±1mm
Dispersing Component
l Working Frequency: 5–50 Hz
l Dispersing Power: 3 kW
l Dispersing Speed: 613–6130 rpm
l Disc Diameter: 70mm
l Disc Type: Serrated
l Disc Material: 304 stainless steel
l Linear Speed: 2–22 m/s
l Number of Discs: 2
l Number of Shafts: 1
Wall Scraper Component
l Scraper Support Material: 304 stainless steel
l Scraper Blade Material: PTFE (Teflon)
l Scraper Speed: Same as planetary speed
l Detachable: Yes (scraper must be removed for high-viscosity processes)
Base & Lifting Component
l Material: High-rigidity structural carbon steel
l Lifting Method: Electric
l Guiding Method: High-precision linear guide rail
l Lifting Stroke: ≤ 440mm
Upper Barrel Component
l Material: 304 stainless steel
l Powder Inlet: DN50 with sight glass and quick clamp – 1 pc
l Liquid Inlet: Shared with powder inlet
l Spotlight Port: DN50 – 1 pc
l Vacuum Port: ISO 15A quick clamp – 1 pc
l Exhaust Port: ISO 15A quick clamp – 1 pc
l Spare Port: ISO quick clamp 3/4" – 1 pc
l Digital Vacuum Gauge Port: M14×1.5 female metric thread – 1 pc
Control System
l Electrical Cabinet: For housing inverters and low-voltage components
l Control Panel: For housing buttons, knobs, and touchscreen
l Power Supply: AC 3×380V±5%, 50Hz
l Control Method: Electric control
l Drive & Speed Control: Inverter startup and control
l Cooling Method: Air-cooled
l Operation Mode: Touchscreen operation
l Digital Temperature Display: Material temperature
l Emergency Stop Button: 1
l Alarm System: Over-temperature alarm, shutdown, and mute alarm
l Speed Display: Touchscreen speed display
l Power Indicator: 1
Safety Interlock System
l Emergency Stop: Pressing the emergency stop halts all operations
l Low-Speed Stirring Startup: Stirring allowed while lifting barrel
l High-Speed Dispersion: Only enabled when barrel is in position
l Operational Safety Lock: Barrel cannot be lowered or opened while operating
l Vacuum Backflow Prevention: Special vacuum buffer tank prevents pump oil backflow
l Fault Stop: Inverter protection includes overload, overcurrent, overvoltage, leakage, and phase loss
l Barrel Lifting: Only allowed after reaching correct position
l Vacuum Unreleased: Barrel cannot descend unless vacuum is released (restored to atmospheric pressure)
l Dispersion Lock: High-speed dispersion only allowed after barrel is fully lifted
l Locking Protection: Anti-fall locking system prevents accidental descent during operation
l Dry Mixing Mode: Stirring paddles rotate while lifting barrel
Other Notes
l Temperature Sensor: Pt100
l Measurement Method: Sensor mounted on barrel wall
l Bearing System: High-speed – imported; low-speed – domestic
l Seals: Domestic brand; static – O-rings, dynamic – mechanical seal
l Lubricating Grease: Domestic brand
l Mechanical Seal Lubricant: Imported brand
l Hydraulic Cylinder: Domestic brand
l Hydraulic Station: Domestic brand
l Valves: Domestic brand
l Vacuum Requirement: Customer-supplied, evacuation rate 4L/S (2XZ-4)
l Vacuum Holding: -0.098 MPa, holding 24h > -0.085 MPa without internal leakage
l Total Power: >5.2 kW
l Weight: Approx. 900kg
l Dimensions: L1530mm × W950mm × H1792mm
l Color: Off-white
l Floor Load: 900kg/m²
III. List of Spare & Wear Parts
|
No. |
Name |
Spec |
Material |
Qty |
Remarks |
|
1 |
Upper Lid Sealing Ring |
ΦD×ΦN |
Silicone |
1 |
Matching model, as per supplier standard |
|
2 |
Sight Glass Seal Ring |
– |
Silicone |
2 |
Matching model, as per supplier standard |
|
3 |
Feeding Port Gasket |
– |
Silicone |
1 |
Matching model, as per supplier standard |
|
4 |
High-Speed Mech. Seal |
C+SiC |
– |
1 |
Matching model, as per supplier standard |
|
5 |
High-Speed Timing Belt |
– |
Rubber |
1 set |
Matching model, as per supplier standard |
|
6 |
Scraper Plate |
– |
Teflon |
1 |
Matching model, as per supplier standard |
|
7 |
Sight Glass Lens |
– |
Tempered Glass |
2 |
Matching model, as per supplier standard |
IV. Supporting Requirements
|
No. |
Item |
Standard Requirements |
|
1 |
Workshop Height |
>2.5M; ensure sufficient height for lifting and maintenance; clean and level floor |
|
2 |
Door Dimensions |
Height >2.5M; Width >1.5M; ensure machine transport clearance |
|
3 |
Cooling Water |
Sufficient for cooling; forced cooling system recommended; hot water needed in winter |
|
4 |
Heating |
Indoor temp. >20°C in cold regions to avoid oil coagulation and ensure smooth lifting and lubrication |
|
5 |
Installation Space |
Layout according to general layout plan |
|
6 |
Air Source |
5–7 kgf/cm², 100 L/min; for pneumatic pump and other usage |
|
7 |
Others |
No corrosive gases/liquids or explosive gases |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
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Louis@lithmachine.com
+0086 15959378975
