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5V 6A 16 Channel Hot Press Formation Machine for Pouch Cell

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
5V 6A 16 Channel Hot Press Formation Machine for Pouch Cell

5V 6A 16 Channel Hot Press Formation Machine for Pouch Cell

  • ItemNo :

    LITH-CY5V6A-16W
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details

5V 6A 16 Channel Hot Press Formation Machine for Pouch Cell




I. Equipment Overview

1. Function (Principle) Introduction
This equipment is mainly used for the formation of polymer battery cells under high temperature and pressure conditions. It enables the formation of a denser SEI film, facilitates more complete capacity activation, and improves capacity consistency. The system supports high-current charging, thereby shortening the formation time and reducing the battery production cycle.
The system consists of one 16-channel formation cabinet and one fixture. The fixture is arranged in parallel, comprising 9 layers of heating and pressing plates and 16 channels of 5V6A, fully integrated with the cabinet.

 

2. Main Functions

The equipment is composed of six major systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet system, and fixture mechanism.

It features: Independent temperature control for each board layer, pressure control, charge/discharge functions, overcharge/discharge protection, reliable contact between battery tabs and contact points, data connectivity, data storage upon process completion, voltage sorting after charging, capacity sorting after discharging, and smoke alarm system.

 

3. Equipment Structure


4. Fixture Structure and Overall Dimensions (for reference)

5. Battery Placement

6. Operation Process:
Open cabinet door → Place battery → Close cabinet door → Set parameters → Fixture clamps → Start heating → Start formation → Formation completes → Fixture releases → Open cabinet door → Remove battery

 

7. Equipment Features

1. Compatible with 3–12mm cell thickness, no need to adjust fixture or replace tab blocks

2. Uses spring-type nickel alloy contacts, easily pluggable contact boards, resistant to electrolyte corrosion, easy to clean

 

II. Technical Parameters

1. Basic Parameters

No.

Parameter Name

Specification

Description

1

Heating Method

Fiberglass heating plate

Independent temp. control per layer

2

Temp. Control Method

Independent per layer

One-touch touchscreen setting

3

Temp. Rise to 65℃

15–20 Min

Target temperature: 65℃

4

Temp. Control Range

Room Temp – 85℃

Accuracy: ±2℃

5

Pressure Output

80–180 KG

Cylinder ∅ 200mm

6

Cylinder Drive

Left to Right

Parallel pressing

7

Pressure Accuracy

≤±5KG

Top and bottom layers

8

Execution Mode

Independent by fixture; temp/pressure global

One product type per cycle

9

Pressure Setting

Input cell size & pressure/time; auto-calculate

Data can be saved & reused

10

Plate Spacing

22mm

Optimal for operation

11

Tab Contact

Nickel alloy spring-type

No plating, easy to clean

12

Tab Block

Teflon injection-molded

Flame-retardant, corrosion-resistant

13

Channels

16

Controlled via upper software

14

Voltage Output Range

DC 20mV – 4500mV

 

15

Voltage Accuracy

±0.1%FS ±0.1%RD

Resolution: 1mV

16

Current Range

DC 20 – 2000mA

 

17

Current Accuracy

±0.1%FS ±0.1%RD

Resolution: 1mA

18

Steps per Cycle

1–32

 

19

Voltage Qualification Rate

≥99%

Excludes non-equipment factors

 

2. Applicable Product Parameters

 

Parameter

Range

Cell Length (A)

30–110mm

Cell Width (B)

35–100mm (excluding airbag)

Cell Thickness (H)

 3–12mm

Tab Spacing (C)

 5–85mm

Tab Shoulder (D)

≤25mm

Tab Length (E)

≥8mm

Polarity Direction

Airbag side is the positive side(adjustable)

 

III. Main Software Functions

1. Modes: Constant current chargeconstant current/voltage chargeconstant current dischargerest, and cycle. Cut-off conditions: voltagetimefinal currentfinal capacity.

2. Step execution resumes on power lossmanual pausesoftware closurecommunication error, or abnormal stop.

3. All step curves and test data are saved per battery; real-time and historical data viewable per channel; supports Excel export (single/batch), and auto-export after test ends.

4. Multiple inspection UIs: graphicalsummaryclassifiedabnormal data views.

5. Supports protection per step for voltagecurrenttemperaturepressure, with alarm notifications.

6. Minimum PC requirements: PII/300 CPU≥2GB RAM≥250GB HDD, EGA/VGA display, keyboard & mouse, Windows 7+1 USB port1 Ethernet port.

7. Operation software included; PC supplied by user.


8. Protection Functions:

(1) Over-voltage, under-voltage, over-current, under-current, over-capacity

(2) Configurable voltage/current protection values, alerts & logs

(3) Temp/pressure over-range alarm lights

(4) Emergency stop button: fixture stays closed, power off

(5) Smoke detector triggers buzzer alarm on detection


9. Three-color Indicator Lights:

Yellow: Standby (fixture not pressed)

Green: Operating (charging in progress)

Red: Fault (e.g., over/low temp/voltage, smoke, communication error)

 

IV. Installation Requirements

1. Power Supply: AC380V, 50Hz, 3-phase 5-wire, voltage fluctuation ±10%

2. Max Power Consumption: 2KW

3. Compressed Air: 0.3–0.75MPa, fluctuation ±1% (clean, dry, oil-free)

4. Dimensions & Weight:

Weight: ~0.8T

Size: L1.2m × W0.82m × H1.6m

Color: Light gray or per customer

5. Environment:

Temperature: 0–45℃

Humidity: 30%–75%RH, dry, ventilated, acid/alkali-free

Ground: Protective grounding

 

V. Standard Accessories (per unit)

No.

Name

Model

Unit

Qty

1

Namecard Paper

Customized

Sheet

12

2

Communication Cable

3*0.3mm² Shielded

Meter

5

3

Plug

Universal

Piece

20

4

Communication Module

USB-RS485

Piece

1

 

VI. Key Components

No.

Name

Spec/Model

Unit

Qty

1

Air Switch

NXBLE-63 C40

Unit

1

2

Contactor

CJX2-3210

Unit

1

3

Contactor

CJX2-2510

Unit

3

4

Touchscreen

TPC7012Es

Unit

1

5

Solenoid Valve

4V220-08B

Piece

3

6

Solenoid Valve

2V025-08B

Piece

6

7

Cylinder

SC250

Piece

1

8

PLC Controller

CY-V22

Unit

1

9

Temp Control Module

TP27N

Unit

1

10

Load Sensor

0–3T

Piece

1

11

Power Supply

LRS-200-24

Unit

1

12

Constant Current Source

Neware 5V2A-16

Unit

1









PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.