ItemNo :
LITH-CY5V30A-256LMOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.com
5V 30A 256 Channel Hot Press Formation Machine for Pouch Cell
The equipment is composed of six major systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet system, and fixture mechanism.
It features: Independent temperature control for each board layer, pressure control, charge/discharge functions, overcharge/discharge protection, reliable contact between battery tabs and contact points, data connectivity, data storage upon process completion, voltage sorting after charging, capacity sorting after discharging, and smoke alarm system.
3. Equipment Structure
4. Fixture Structure and Overall Dimensions (for reference)
5. Battery Placement
6.Constant Current Source Placement
7. Operation Process:
Power on → Manually open cabinet door → Insert batteries into Fixture A → Set Fixture A parameters → Lower Fixture A and start process → Insert batteries into Fixture B → Set Fixture B parameters → Lower Fixture B and start process → Insert batteries into Fixture C → Lower Fixture C and start process → After Fixture A completes, manually remove batteries.
8. Equipment Features
1. Compatible with cell thickness range of 2.5–12mm, no need to adjust fixture or replace tab blocks.
2. Fixture aluminum plates contain built-in heating elements, offering flame-retardant, corrosion-resistant, fast heat conduction, and high strength.
3. Uses gold-plated spring contacts, oxidation-resistant, easy to clean.
No. |
Parameter Name |
Technical Specification |
Description |
1 |
Heating Method |
Built-in heating tube |
Fireproof and corrosion-resistant |
2 |
Temperature Control Method |
Independent temperature control per layer |
Touchscreen one-click setting |
3 |
Plate Structure |
Lightweight aluminum with 1mm insulation on both sides |
|
4 |
Temperature Rise (40℃) |
15–20 Min |
Target temperature: 70℃ |
5 |
Temperature Control Range |
Room temp – 85℃ |
Accuracy: ±3℃ |
6 |
Pressure Output Range |
80–3000 KG |
Cylinder diameter: 320mm |
7 |
Cylinder Drive Method |
Top-down pressing |
Vertical press |
8 |
Pressure Accuracy |
Adjacent layers ≤±10KG, top & bottom ≤±40KG |
|
9 |
Pressure Setting Method |
Input cell size, surface pressure, step time on touchscreen; system calculates & applies pressure |
Supports data saving and reuse |
10 |
Plate Spacing |
22mm |
Optimized for ease of operation |
11 |
Tab Contact |
Gold-plated spring type |
|
12 |
Tab Block |
Die-cast Teflon |
Flame-retardant, corrosion-resistant |
13 |
Number of Channels |
252 channels |
Controlled via upper computer software |
14 |
Voltage Output Range |
DC 20mV – 4500mV |
|
15 |
Voltage Accuracy |
±0.1%FS ±0.1%RD |
Resolution: 1mV |
16 |
Current Range |
DC 20 – 6000 mA |
|
17 |
Current Accuracy |
±0.1%FS ±0.1%RD |
Resolution: 1mA |
18 |
Steps per Cycle |
1–32 steps |
|
19 |
Qualification Rate |
≥99% |
Excludes non-equipment factors |
2. Applicable Product Parameters
|
Parameter |
Range |
Cell Length (A) |
40–150mm |
|
Cell Width (B) |
25–100mm (excluding airbag) |
|
Cell Thickness (H) |
2.5–12mm |
|
Tab Spacing (C) |
5–85mm |
|
Tab Shoulder (D) |
≤25mm |
|
Tab Length (E) |
≥6mm |
|
Polarity Direction |
Airbag side is the negative side |
1. Working modes: constant current charging, constant current/voltage charging, constant current discharging, rest, and cycling; cut-off conditions: voltage, time, final current, and final capacity.
2. Formation steps can resume from power failure, manual pause, software shutdown, communication failure, and abnormal stop.
3. All step curves and test data per battery are saved; current and historical data can be viewed per channel in data or curve format; supports Excel export for single/batch and auto export after completion.
4. Multiple inspection interfaces: graphical, summary data, categorized data, abnormal indicators.
5. Step protections for voltage, current, temperature, and pressure with alarm alerts.
6. Minimum PC configuration: PII/300 CPU, ≥1GB RAM, ≥80GB HDD, EGA/VGA display, mouse & keyboard, Windows 2000 or above, one USB serial port.
7. Operation software provided; user supplies the PC. One PC is used for every six units.
8. Protection Functions:
(1) Over-voltage, under-voltage, over-current, under-current, over-capacity protection
(2) Configurable voltage/current thresholds with alerts and records
(3) Over-temp/pressure warning lights
(4) Emergency stop: fixture remains closed, system power cut
(5) Smoke alarm: buzzer sounds on detection
9. Three-color status indicator lights:
Yellow: Standby (fixture not clamped)
Green: In process (clamped and charging)
Red: Fault (over/low temp/voltage, smoke, communication error)
1. Power Supply: AC380V, 50Hz, three-phase four-wire, voltage fluctuation ±10%
2. Power Consumption: MAX 13KW; typical power consumption ≈3.5KW (at 1000mA constant temp)
3. Compressed Air: 0.6–0.8MPa, fluctuation ±1% (dehydrated, oil-free, filtered, stabilized clean air)
4. Equipment Specs:
Weight: ~1.2 tons
Dimensions: L2.04m × W0.8m × H1.9m (with cylinder: 2.3m)
Color: Light gray or customer-specified
5. Environment:
Temp: 0–45℃
RH: 30%–75%RH, ensure dry, ventilated, acid/alkali-free
Grounding: Protective grounding
No. |
Name |
Model |
Unit |
Qty |
1 |
Namecard Paper |
256-Type |
Sheet |
30 |
2 |
Communication Cable |
3*0.3mm² Shielded |
Meter |
5 |
3 |
Plug |
General |
Piece |
20 |
4 |
Communication Module (≤6 units) |
USB-RS485 |
Piece |
1 |
PACKAGE:
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.