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5V 30A 256 Channel Hot Press Formation Machine for Pouch Cell

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
5V 30A 256 Channel Hot Press Formation Machine for Pouch Cell

5V 30A 256 Channel Hot Press Formation Machine for Pouch Cell

  • ItemNo :

    LITH-CY5V30A-256L
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details

5V 30A 256 Channel Hot Press Formation Machine for Pouch Cell




I. Equipment Overview

1. Function (Principle) Introduction
This equipment is mainly used for the formation of polymer battery cells under high temperature and pressure conditions, which helps to form a denser SEI film, achieve more complete capacity activation, and improve capacity consistency. It supports high-current charging, shortening the formation time and reducing the battery production cycle.
The complete system consists of one 128-channel formation power supply and two fixtures, with fixtures distributed on the left and right. Each fixture contains 64 channels, combining to form a total of 128 channels.

 

2. Main Functions

The equipment is composed of six major systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet system, and fixture mechanism.

It features: Independent temperature control for each board layer, pressure control, charge/discharge functions, overcharge/discharge protection, reliable contact between battery tabs and contact points, data connectivity, data storage upon process completion, voltage sorting after charging, capacity sorting after discharging, and smoke alarm system.

 

3. Equipment Structure


4. Fixture Structure and Overall Dimensions (for reference)

5. Battery Placement


6.Constant Current Source Placement



7. Operation Process:

Power on → Manually open cabinet door → Insert batteries into Fixture A → Set Fixture A parameters → Lower Fixture A and start process → Insert batteries into Fixture B → Set Fixture B parameters → Lower Fixture B and start process → Insert batteries into Fixture C → Lower Fixture C and start process → After Fixture A completes, manually remove batteries.

 

8. Equipment Features

1. Compatible with cell thickness range of 2.5–12mm, no need to adjust fixture or replace tab blocks.

2. Fixture aluminum plates contain built-in heating elements, offering flame-retardant, corrosion-resistant, fast heat conduction, and high strength.

3. Uses gold-plated spring contacts, oxidation-resistant, easy to clean.

 

II. Technical Parameters

No.

Parameter Name

Technical Specification

Description

1

Heating Method

Built-in heating tube

Fireproof and corrosion-resistant

2

Temperature Control Method

Independent temperature control per layer

Touchscreen one-click setting

3

Plate Structure

Lightweight aluminum with 1mm insulation on both sides

 

4

Temperature Rise (40℃)

15–20 Min

Target temperature: 70℃

5

Temperature Control Range

Room temp – 85℃

Accuracy: ±3℃

6

Pressure Output Range

80–3000 KG

Cylinder diameter: 320mm

7

Cylinder Drive Method

Top-down pressing

Vertical press

8

Pressure Accuracy

Adjacent layers ≤±10KG, top & bottom ≤±40KG

 

9

Pressure Setting Method

Input cell size, surface pressure, step time on touchscreen; system calculates & applies pressure

Supports data saving and reuse

10

Plate Spacing

22mm

Optimized for ease of operation

11

Tab Contact

Gold-plated spring type

 

12

Tab Block

Die-cast Teflon

Flame-retardant, corrosion-resistant

13

Number of Channels

252 channels

Controlled via upper computer software

14

Voltage Output Range

DC 20mV – 4500mV

 

15

Voltage Accuracy

±0.1%FS ±0.1%RD

Resolution: 1mV

16

Current Range

DC 20 – 6000 mA

 

17

Current Accuracy

±0.1%FS ±0.1%RD

Resolution: 1mA

18

Steps per Cycle

1–32 steps

 

19

Qualification Rate

≥99%

Excludes non-equipment factors

 

2. Applicable Product Parameters

 

Parameter

Range

Cell Length (A)

40–150mm

Cell Width (B)

25–100mm (excluding airbag)

Cell Thickness (H)

2.5–12mm

Tab Spacing (C)

5–85mm

Tab Shoulder (D)

≤25mm

Tab Length (E)

≥6mm

Polarity Direction

Airbag side is the negative side

 

III. Main Software Functions

1. Working modes: constant current chargingconstant current/voltage chargingconstant current dischargingrest, and cycling; cut-off conditions: voltagetimefinal current, and final capacity.

2. Formation steps can resume from power failuremanual pausesoftware shutdowncommunication failure, and abnormal stop.

3. All step curves and test data per battery are saved; current and historical data can be viewed per channel in data or curve format; supports Excel export for single/batch and auto export after completion.

4. Multiple inspection interfaces: graphicalsummary datacategorized dataabnormal indicators.

5. Step protections for voltagecurrenttemperature, and pressure with alarm alerts.

6. Minimum PC configuration: PII/300 CPU≥1GB RAM≥80GB HDD, EGA/VGA display, mouse & keyboard, Windows 2000 or above, one USB serial port.

7. Operation software provided; user supplies the PC. One PC is used for every six units.


8. Protection Functions:
(1) Over-voltage, under-voltage, over-current, under-current, over-capacity protection
(2) Configurable voltage/current thresholds with alerts and records
(3) Over-temp/pressure warning lights
(4) Emergency stop: fixture remains closed, system power cut

(5) Smoke alarm: buzzer sounds on detection


9. Three-color status indicator lights:

Yellow: Standby (fixture not clamped)

Green: In process (clamped and charging)

Red: Fault (over/low temp/voltage, smoke, communication error)


IV. Equipment Installation Requirements

1. Power Supply: AC380V, 50Hz, three-phase four-wire, voltage fluctuation ±10%

2. Power Consumption: MAX 13KW; typical power consumption ≈3.5KW (at 1000mA constant temp)

3. Compressed Air: 0.6–0.8MPa, fluctuation ±1% (dehydrated, oil-free, filtered, stabilized clean air)

4. Equipment Specs:

Weight: ~1.2 tons

Dimensions: L2.04m × W0.8m × H1.9m (with cylinder: 2.3m)

Color: Light gray or customer-specified

5. Environment:

Temp: 0–45℃

RH: 30%–75%RH, ensure dry, ventilated, acid/alkali-free

Grounding: Protective grounding


V. Delivery Accessories (Per Unit)

No.

Name

Model

Unit

Qty

1

Namecard Paper

256-Type

Sheet

30

2

Communication Cable

3*0.3mm² Shielded

Meter

5

3

Plug

General

Piece

20

4

Communication Module (≤6 units)

USB-RS485

Piece

1








PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.