Email:Louis@lithmachine.com
ItemNo :
LITH-XFZH02+YLJ02MOQ :
1Compliance:
CE CertifiedWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.com
I. Equipment Features:
Scope of Application
l Mixing and dispersing of various common adhesive powders and liquids to obtain uniformly mixed materials.
l Applicable viscosity range ≤ 1.2 million cP.
II. Main Equipment Parameters:
Lower Barrel Component
l Designed Total Volume: 3.8L
l Effective Volume: 1.2–2L
l Container Inner Diameter: 180mm
l Container Inner Depth: 150mm
l Container Material: 304 (material-contacting parts)
l Temperature Control Jacket Type: Triple-layer jacket on barrel wall for heating and cooling, with insulation; single-layer jacket at barrel bottom for cooling or heating
l Heating Method: Electric heating tube at barrel bottom, thermal oil jacket with temperature sensor
l Jacket Interface: G3/8", with quick-disconnect union
l Cooling Coil Circulation System: Provided by customer, jacket inlet water temperature ≤ 8°C, cooling water flow > 1.5L/min
l Discharge Method: DN25 plunger valve at barrel bottom
l Design Ambient Temperature: -10～+120°C
l Movement Method: Barrel bottom with bearings moves along track
Stirring Paddle Parameters – Multi-layer Blade Type
l Operating Frequency: 5–50Hz
l Stirring Power: 0.75kW
l Paddle Rotation Speed: 8–76rpm
l Planetary Box Speed: 5–52rpm
l Paddle Diameter: 92mm
l Paddle Type: Multi-layer blades with bottom scraping
l Paddle Material: 304
l Paddle Tip Speed: 0.03–0.36m/s
l Number of Paddles: 2
l Distance Between Paddle and Barrel Wall: 5±1mm
l Distance Between Paddle and Barrel Bottom: 2–3mm
Dispersing Component
l Operating Frequency: 5–50Hz
l Dispersing Power: 1.1kW
l Dispersing Speed: 450–4450rpm
l Disc Diameter: 60mm
l Disc Type: Serrated
l Disc Material: 304
l Tip Speed: 1.3–13m/s
l Number of Discs: 1
l Number of Shafts: 1
Wall Scraper Component
l Scraper Bracket Material: 304
l Scraper Blade Material: PTFE
l Scraper Speed: Same as planetary box speed
l Removability: Detachable design (scraper must be removed during high-viscosity processes)
Base and Lifting Component
l Material: High-rigidity structural carbon steel
l Lifting Method: Hydraulic
l Lifting Guide: Guide rod
l Lifting Stroke: ≤ 225mm
Upper Barrel Component
l Material: 304
l Powder + Liquid Feed Port: DN50 sight glass feed hopper ×1
l Spotlight Port: DN50 tempered glass sight glass ×1
l Vacuum/Exhaust Port: G1/2" internal thread ×1
l Exhaust Port: Shared with vacuum port
l Digital Vacuum Gauge Port: M14×1.5 internal thread metric ×1
Discharge Press Component
l Cantilever Frame
l Press Plate Size: Matches 180mm barrel
l Unit Area Pressure: 8.8kg/cm²
l Motor Power: 0.55kW
l Oil Pump Flow Rate: 2.4L/min
l Oil Station Cooling Method: Air-cooled
l Press Plate Up/Down Control: Foot switch
Control System
l Electrical Cabinet: Houses inverters and low-voltage components
l Operation Panel: Hosts buttons and knobs
l Power Supply: AC 3×380V±5%, 50Hz
l Control Mode: Electrical control
l Drive & Speed Control: Inverter start and control
l Cooling Mode: Air-cooled
l Operation Mode: Panel-mounted buttons + knobs
l Digital Temp Display: Displays material temperature
l Emergency Stop: 1 button
l Alarm System: Over-temp alarm, over-temp stop, alarm shutdown
l Speed Display: Speed indicated on panel
l Power Indicator: 1 light
Safety Interlock System
l Emergency Stop: Pressing emergency stop halts the machine immediately and disables all operations
l Low-Speed Mixing Start: Allows barrel rising while mixing
l High-Speed Dispersion: Can only run when barrel is fully raised
l Safety Lock While Running: During operation, the mixing barrel cannot be lowered or opened
l Vacuum Backflow Prevention: Special vacuum buffer tank design to prevent pump oil backflow into the barrel
l Fault Stop: Inverter provides protection against overload, overcurrent, overvoltage, leakage, phase loss
l Lifting Barrel: Only allowed when the barrel is in position
l Vacuum Not Released: Cannot lower barrel until vacuum is released
l High-Speed Dispersion: Starts only when barrel is fully raised
l Lock Protection: Prevents abnormal drop of barrel during operation
l Dry Mixing Phase: Stirring paddles rotate while the barrel is lifted
Other Notes
l Temperature Sensor: Pt100
l Temperature Detection: Sensor mounted on barrel wall
l Bearings: Imported for high-speed, domestic for low-speed components
l Oil Seals: Domestic brand; static sealing with O-rings, dynamic with mechanical seals
l Lubricating Grease: Domestic brand
l Mechanical Seal Lubricant: Imported brand
l Valves: Domestic brand
l Vacuum System Requirement: Customer to provide vacuum system with capacity 2L/s (2XZ-2)
l Vacuum Holding: -0.098MPa; pressure retention > -0.085MPa for 24h without leakage
l Total Power: ＞3kW
l Total Weight: Approx. 600kg
l Dimensions: L1000mm × W850mm × H1835mm
l Color: Off-white
l Floor Load: 900kg/m²
III. List of Spare Parts Supplied with Equipment:
|
No. |
Name |
Spec |
Material |
Qty. |
Remarks |
|
1 |
Upper Cover Sealing Ring |
ΦD×ΦN |
FKM |
1 |
Matched to model, supplier standard |
|
2 |
Sight Glass Sealing Ring |
— |
FKM |
2 |
Same as above |
|
3 |
Feed Port Gasket |
— |
FKM |
1 |
Same as above |
|
4 |
High-Speed Mech. Seal |
C+SiC |
— |
1 |
Same as above |
|
5 |
High-Speed Timing Belt |
— |
Rubber |
1 set |
Same as above |
|
6 |
Wall Scraper |
— |
Teflon |
1 |
Same as above |
|
7 |
Sight Glass Panels |
— |
Tempered Glass |
2 pcs |
Same as above |
IV. Site Requirements:
|
No. |
Item |
Standard Requirement |
|
1 |
Workshop Height |
> 2.0M |
|
2 |
Door Dimensions |
H > 2.0M; W > 1.0M |
|
3 |
Cooling Water |
Meets cooling demand; strong supply recommended; hot water required in winter if insulation needed |
|
4 |
Heating |
Indoor temp > 20°C in winter to ensure hydraulic and lubrication systems function properly |
|
5 |
Installation Area |
Refer to general layout drawing |
|
6 |
Air Source |
5–7 kgf/cm², 100 L/min for pneumatic pumps, etc. |
|
7 |
Other |
No corrosive gases, liquids, or explosive gases allowed |
PACKAGE:
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damage part for you for free.
DELIVERY TIME:15-20 days after confirming order,detail delivery date should be decided according to
production season and order quantity
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ONLINE
Louis@lithmachine.com
+0086 15959378975
