Email:Louis@lithmachine.com
ItemNo :
LITH-XFZH30MOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.com30L Planetary Dispersion Vacuum Mixing Machine for Lithium Battery Electrode Making
I. Equipment Features
Application Scope
l Applicable for mixing and dispersing powders and liquids of various common batteries, resulting in uniformly mixed battery slurry. Especially suitable for high-viscosity processes.
l Applicable viscosity range: ≤1,200,000 cP
II. Main Equipment Parameters
Lower Barrel Component
l Design Volume: 45L
l Effective Volume: 15–30L
l Inner Diameter: 400mm
l Inner Depth: 360mm
l Material: 304 stainless steel for all contact parts
l Jacket Type: Single-layer jacket on barrel wall and bottom, for cooling or heating
l Jacket Interface: G1/2", with quick-release couplings, pressure ≤0.4 MPa
l Jacket Circulation: Supplied by customer; recommended inlet temperature ≤8°C, flow >15L/min
l Discharge Method: G1" three-piece ball valve at barrel bottom
l Design Ambient Temperature: -10 to +120°C
l Mobility: Mounted on casters
Stirring Component
l Working Frequency: 5–50 Hz
l Stirring Power: 4 kW
l Paddle Speed: 6–64 rpm
l Planetary Speed: 4–42 rpm
l Paddle Diameter: 218mm
l Paddle Type: Spiral twist type, precision cast and machined to ensure 90° helical angle
l Paddle Material: 304 stainless steel
l Linear Speed: 0.08–0.84 m/s
l Number of Paddles: 2
l Paddle Clearance (Between Paddles): 7±2mm
l Paddle Clearance (To Wall): 4±1mm
l Paddle Clearance (To Bottom): 3±1mm
Dispersing Component
l Working Frequency: 5–50 Hz
l Dispersing Power: 5.5 kW
l Dispersing Speed: 402–4020 rpm
l Disc Diameter: 110mm
l Disc Type: Serrated
l Disc Material: 304 stainless steel
l Linear Speed: 2.3–23 m/s
l Number of Discs: 2
l Number of Shafts: 1
Scraper Component
l Scraper Frame Material: 304 stainless steel
l Scraper Blade Material: PTFE (Teflon)
l Scraping Speed: Matches planetary speed
l Removable Design: Yes (scraper must be removed for high-viscosity processing)
Base and Lifting Assembly
l Material: High-rigidity structural carbon steel
l Lifting Method: Electric
l Guiding Method: High-precision linear guide rail
l Lifting Stroke: ≤500mm
Upper Barrel Component
l Material: 304 stainless steel
l Powder Feeding Port: DN75 with sight glass, quick-clamp – 1 unit
l Liquid Feeding Port: Shared with powder port
l Spotlight Port: DN75 tempered glass sight glass – 1 unit
l Vacuum Port: G3/4" female thread – 1 unit
l Exhaust Port: G1/2" female thread – 1 unit
l Vacuum Gauge Port: M14×1.5 female metric thread – 1 unit
Control System
l Electrical Cabinet: For inverter and other low-voltage devices
l Manual Control Panel: For buttons, knobs, meters
l Power Supply: AC 3×380V±5%, 50Hz
l Control Method: Electric + hydraulic control
l Drive & Speed Control: Inverter-based
l Cooling Method: Air and liquid cooling
l Operation: Button + knob control on cabinet panel
l Digital Temp Display: Material temperature
l Emergency Stop: 1 unit
l Alarm System: Over-temperature alarm, auto shutdown, alarm mute
l Speed Display: Meter display on panel
l Power Indicator: 1 unit
l Timer: 1 unit, controls stirring and dispersion
l Note: When HMI system is selected, control functions are integrated into the touchscreen
Safety Interlock System
l Emergency Stop: Pressing the button stops all functions immediately
l Low-Speed Stirring Start: Barrel can be lifted while stirring
l High-Speed Dispersion: Only allowed when barrel is fully lifted
l Operation Lock: Barrel cannot be lowered or opened during mixing
l Vacuum Backflow Prevention: Special buffer tank prevents pump oil backflow
l Fault Stop: Inverter has built-in protection against overload, overcurrent, overvoltage, leakage, and phase failure
l Barrel Lifting: Only possible after barrel is in place
l Vacuum Not Released: Barrel cannot descend until vacuum is released
l Dispersion Interlock: Only starts after barrel is fully lifted
l Locking Mechanism: Safety system prevents abnormal descent of barrel during operation
l Dry Mixing Mode: Paddle rotates during barrel lifting
Other Notes
l Temperature Sensor: Pt100
l Measurement Method: Sensor mounted on barrel wall
l Bearings: High-speed – imported; low-speed – domestic
l Oil Seals: O-rings for static sealing, mechanical seals for dynamic sealing (domestic)
l Lubricating Grease: Domestic brand
l Seal Oil: Imported
l Hydraulic Cylinder & Station: Domestic brand
l Valves: Domestic brand
l Vacuum Requirement: Customer to provide, evacuation rate 4L/S (2X-4)
l Vacuum Holding: -0.098 MPa; pressure > -0.085 MPa after 24 hours without leakage
l Total Power: >9.5 kW
l Weight: Approx. 1400 kg
l Machine Dimensions: L1769mm × W1015mm × H1697mm
l Color: Off-white
l Floor Load Requirement: 1000 kg/m²
III. List of Spare & Wear Parts
|
No. |
Name |
Specification |
Material |
Qty |
Remarks |
|
1 |
Upper Lid Sealing Ring |
ΦD×ΦN |
Silicone |
1 |
Matching model, as per supplier standard |
|
2 |
Sight Glass Seal Ring |
– |
Silicone |
2 |
Matching model, as per supplier standard |
|
3 |
Feeding Port Gasket |
– |
Silicone |
1 |
Matching model, as per supplier standard |
|
4 |
High-Speed Mech. Seal |
C+SiC |
– |
1 |
Matching model, as per supplier standard |
|
5 |
High-Speed Timing Belt |
– |
Rubber |
1 set |
Matching model, as per supplier standard |
|
6 |
Scraper Plate |
– |
Teflon |
1 |
Matching model, as per supplier standard |
|
7 |
Sight Glass Lens |
– |
Tempered Glass |
2 |
Matching model, as per supplier standard |
IV. Supporting Conditions
|
No. |
Item |
Standard Requirements |
|
8 |
Workshop Height |
>3M; sufficient space for lifting and maintenance; floor must be clean and level |
|
9 |
Door Size |
Height >2.5M; Width >1.5M; ensure equipment can pass through |
|
10 |
Cooling Water |
Must meet cooling needs; forced cooling recommended; hot water for winter if needed |
|
11 |
Heating |
Indoor temperature >20°C to ensure stable lifting and lubrication during winter |
|
12 |
Installation Space |
Layout as per general arrangement drawing |
|
13 |
Air Source |
5–7 kgf/cm², 100 L/min; suitable for pneumatic pump applications |
|
14 |
Others |
No corrosive or explosive gases or liquids present |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
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Louis@lithmachine.com
+0086 15959378975
