Email:Louis@lithmachine.com
ItemNo :
LITH-SS200-TWMOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.com200-Type Automatic Electrode Stacking Machine with Tail-Wrap and Taping
The separator is unwound actively and fed through a tension mechanism into the stacking platform. The platform drives the separator to move back and forth to position electrode sheets. Two robotic arms with suction pads separately pick up positive and negative electrodes from two feed hoppers on the left side and stack them onto the platform after precise positioning. After stacking, tail wrapping is automatically performed (switchable to non-tail-wrap mode), by separator cutting. A robotic arm transfers the stacked cell to the taping station for automatic tape application. Meanwhile, the machine starts stacking the next cell automatically.
1. Dimensions: 1700mm (L) × 2350mm (D) × 1877mm (H) (based on final design)
2. Power Supply: 220V 50Hz
3. Air Source: 0.5MPa
4. Working Environment: Non-corrosive gas/liquid, non-explosive gas
5. Color: Supplier standard (International Warm Grey 1C)
1. Applicable Sizes:
Electrode Length: 80–180mm
Electrode Width: 120–230mm
Cell Thickness: 5–30mm
Tab Length Q ≤ 25mm
2. Machine Speed: 1.4–1.5 s/pcs
3. Electrode & Separator Alignment Accuracy: Center deviation ±0.3mm
4. Dust Protection: Effective dustproof mechanisms on hoppers and pre-positioning units
5. Reliability: High-precision and frequently moving modules fixed with positioning pins
6. Multiple Sheet & Missing Sheet Protection: Includes detection and prevention mechanisms
7. Electrode Tab & Corner Defect Detection: Optional feature to prevent damaged electrodes from entering the stack
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Item |
Spec |
Remarks |
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Cell Length (L) |
80–180 mm |
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Cell Width (W) |
120–230 mm |
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Cell Thickness (T) |
5–30 mm |
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Tab Exposure (L1) |
10–25 mm |
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Tab Direction |
Opposite sides |
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When Tab Opposed, L + L1 ≤ |
180 mm |
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No. |
Component |
Qty |
Description |
|
1 |
Automatic Electrode Feeder |
2 |
Slot-in custom hoppers; one each for positive and negative electrodes |
|
2 |
Electrode Feeding Assist Unit |
2 |
Brushes, vibrating, air blowing, dust suction, anti-multiple sheet |
|
3 |
Lifting Mechanism |
2 |
Ensures reliable pickup; auto stop alarm when material is lacking |
|
4 |
Separator Tension Unit |
1 |
Active unwinding with constant tension |
|
4.1 |
Separator Correction System |
1 |
Correction during unwinding |
|
5 |
Mechanical Pre-Positioning |
2 |
Precise mechanical alignment, dust collection, dust suction |
|
5.1 |
Multi-Sheet Detection |
2 |
Ultrasonic thickness check |
|
6 |
Stacking Robotic Arm |
2 |
Servo driven, hopper servo-controlled |
|
7 |
Suction Cup Mechanism |
2 |
Includes vacuum nozzles and suction plates |
|
8 |
Stacking Platform |
1 |
Servo-driven translation and lift with precision ball screw |
|
9 |
Separator Air Blowing |
1 |
Air blows the separator to the opposite side |
|
10 |
Cell Transfer Robotic Arm |
1 |
Transfers the cell automatically |
|
11 |
Separator Cutting Mechanism |
1 |
Hot wire cutting after length confirmation |
|
12 |
Tape Application Unit |
1 |
Tapes four sides (including tab gaps), position and amount configurable |
|
13 |
Automatic Unloading Unit |
1 |
Automatic stacking, batch removal |
|
14 |
Electrical Operation System |
1 |
Touchscreen with emergency stop, power switch |
|
15 |
Control System |
1 |
Built-in electrical and pneumatic routing |
|
16 |
Frame Base |
2 |
Color: Computer Grey |
|
17 |
Dustproof Covers |
2 |
Aluminum alloy + acrylic, interlocks and emergency stops |
|
18 |
Dust Suction System |
1 |
Blower suction for pre-positioning and hoppers |
|
19 |
Vacuum System |
/ |
Vacuum generator or external vacuum supply |
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No. |
Name |
Brand |
Remarks |
|
1 |
Cylinder |
AIRTAC |
|
|
2 |
Linear Guide |
DINGHAN/HIWIN |
|
|
3 |
Ball Screw |
TBI/HIWIN |
|
|
4 |
PLC |
OMRON |
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No. |
Component Group |
Part Name |
Unit |
Qty |
Remarks |
|
1 |
Electrode Hopper |
Movable Plate |
Pcs |
2 |
Adjustable range for hopper, pre-positioning, suction |
|
2 |
Pre-positioning |
Adjustment Plate |
Pcs |
2 |
|
|
3 |
Stacking Robot Arm |
Suction Plate |
Pcs |
2 |
|
|
4 |
Stacking Platform |
Compression Plate |
Pcs |
2 |
|
|
5 |
Cell Support Plate |
Pcs |
2 |
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|
6 |
Unloading Unit |
Support Plate |
Pcs |
2 |
|
|
7 |
Tape Application |
— |
Set |
1 |
|
|
8 |
Others |
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No. |
Name |
Model/Spec |
Manufacturer |
Remarks |
|
1 |
Suction Nozzle |
Custom |
Machined |
Daily cleaning required |
|
2 |
Compression Plate 1 |
Custom |
Machined |
10-day production cycle |
|
3 |
Compression Plate 2 |
Custom |
Machined |
10-day production cycle |
|
4 |
Vacuum Filter |
VFD-3-06 |
CHELIC |
Weekly maintenance |
|
5 |
Vacuum Generator |
VAB-0706 |
CHELIC |
Weekly maintenance |
|
6 |
Foam |
— |
— |
Surface protection for cell |
|
7 |
Teflon |
— |
— |
Surface protection for sheets |
PACKAGE:
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
Subscribe to us
ONLINE
Louis@lithmachine.com
+0086 15959378975
