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200-Type Automatic Stacking Machine with CCD Alignment and Tail-Wrap for Lithium-Ion Cells

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
200-Type Automatic Stacking Machine with CCD Alignment and Tail-Wrap for Lithium-Ion Cells

200-Type Automatic Stacking Machine with CCD Alignment and Tail-Wrap for Lithium-Ion Cells

  • ItemNo :

    LITH-SS200
  • MOQ :

    1
  • Compliance:

    CE
  • Warranty:

    2 years
  • Delivery Time:

    5 days
  • Email :

    Louis@lithmachine.com
  • Product Details

200-Type Automatic Stacking Machine with CCD Alignment and Tail-Wrap for Lithium-Ion Cells



I. Function Overview

The separator is actively unwound and fed through a tension mechanism into the stacking platform. The platform moves the separator back and forth to position the electrode sheets. Two robotic arms with suction cups pick up the positive and negative electrodes from two hoppers on the left side. Using CCD visual positioning, the robotic arms accurately stack the electrodes onto the platform. After stacking, the machine performs automatic tail wrapping (switchable to tail-free mode), cuts the separator, transfers the cell to the taping station, and automatically applies adhesive tape. The next cell stacking process then begins.

 

 

II. Basic Parameters

1. Dimensions: 1700mm (L) × 2350mm (D) × 1900mm (H) (final dimensions subject to design)

2. Power: 220V, 50Hz

3. Air Source: 0.5 MPa

4. Environment: Non-corrosive gas/liquid, non-explosive gas

5. Color: Supplier’s standard (International Warm Grey 1C)

 

III. Technical Specifications

1. Applicable Size:
Length: 150–300mm
Width: 100–200mm
Thickness: 5–20mm
Tab Length Q ≤ 35mm

2. Speed: 1.5–1.6 s/pcs

3. Binding Method: Automatic tail wrapping and taping

4. Electrode-to-Separator Alignment Accuracy: Center deviation ±0.3mm

5. Dust Protection: Effective dust-proof mechanisms on hoppers and CCD pre-alignment units

6. Reliability: High-precision and frequently moving modules are secured with locating pins

7. Multiple Sheet/Missing Sheet Protection: Includes CCD-assisted positioning and ultrasonic thickness detection. Alarms and stops when multiple or no sheets are picked, effectively preventing stacking errors.

 

Cell Specifications

Item

Spec

Remarks

Cell Length (L)

150–300 mm

 

Cell Width (W)

100–200 mm

Cell Thickness (T)

5–20 mm

Tab Exposure (L1)

10–35 mm

Tab Direction

Same Side

L + L1 (Opposite Side Tabs)

≤ 370 mm

 

 

 

 

IV. Standard Configuration

No.

Component

Qty

Description

1

Electrode Auto Feeder

2

Insert-type hoppers; one for positive and one for negative

2

Electrode Feeding Assistant

2

Brushes, vibration, air blowing, dust suction, anti-multiple feeding

3

Electrode Lifting Unit

2

Ensures reliable pickup; auto stop and alarm when out of material

4

Separator Tension Unit

1

Active unwinding with constant tension

4.1

Separator Alignment System

1

Automatic alignment during unwinding

5

CCD Pre-positioning Module

2

Precision visual alignment

5.1

Multiple Sheet Detection

2

Ultrasonic detection to prevent multiple sheets

6

Stacking Robotic Arms

2

Servo driven; automatic pick-and-place

7

Suction Cup Units

4

Vacuum nozzles and suction plates

8

Stacking Platform

1

Servo-driven linear and vertical motion via precision ball screw

9

Separator Air Blower

1

Blows separator to the opposite side

10

Cell Transfer Robotic Arm

1

Transfers cell to taping position

11

Separator Cutting Mechanism

1

Thermal cutting blade for length-based separation

12

Tape Application Unit

1

Tapes four sides (including between tabs), adjustable position & number, tape width 8–15mm

13

Auto Unloading Unit

1

Auto stacking for batch removal

14

Electrical Operation Interface

1

Touch screen, emergency stop, power switch

15

Control System

1

Internal electric & pneumatic system, space-saving, easy maintenance

16

Frame Base

2

Color: computer white

17

Dustproof Cover

1

Aluminum alloy and acrylic, with interlocks and emergency stop

18

Dust Suction System

1

Blower suction at hopper

19

Vacuum System

/

Requires customer-supplied compressed air

 

V. Key Component Configuration

1. Standard Components

No.

Name

Brand

Remarks

1

Cylinder

AIRTAC

 

2

Linear Guide

DINGHAN

 

3

Ball Screw

HIWIN

 

4

PLC

OMRON

 

 

2. Changeover Parts

No.

Module

Part Name

Unit

Qty

Remarks

1

Electrode Hopper

Movable Plate

pcs

2

Adjustable range for hopper, positioning, suction

2

CCD Positioning

Adjustment Plate

pcs

2

3

Stacking Robot

Suction Plate

pcs

2

4

Stacking Table

Compression Plate

pcs

4

5

 

Cell Support Plate

pcs

2

6

Unloading Module

Support Plate

pcs

4

7

Taping Unit

set

1

8

Others  

 

 

 

 

 

3. Consumable Parts

No.

Name

Model/Spec

Manufacturer

Remarks

1

Suction Nozzle

Custom

Machined

Daily cleaning required

2

Compression Plate 1

Custom

Machined

10-day production cycle

3

Compression Plate 2

Custom

Machined

10-day production cycle

4

Vacuum Filter

VFD-3-06

CHELIC

Weekly maintenance

5

Vacuum Generator

VAB-0706

CHELIC

Weekly maintenance

6

Foam

Protective adhesive on cell side

7

Teflon

Protective adhesive on electrode side




Stacking Machine

pouch cell production line








PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.