In a prismatic battery pilot lab line, various specialized equipment is used for testing and validating manufacturing processes on a smaller scale. Pilot equipment is crucial for optimizing processes, identifying potential issues, and ensuring the feasibility of large-scale production. Here are some key types of prismatic battery lab line along with their purposes:

Pilot Coating Machine:

Purpose: Applies a uniform layer of electrode slurry onto a smaller current collector.

Details: Allows for testing and optimizing coating parameters on a smaller scale before full production.

Miniature Roll Press Machine:

Purpose: Compacts the coated electrode to the desired thickness on a smaller scale.

Details: Enables experimentation with different compaction settings and their impact on electrode performance.

Lab-scale Slitting Machine:

Purpose: Cuts coated electrode sheets into smaller widths for testing purposes.

Details: Provides flexibility for researchers to test various electrode sizes and configurations.

Small Stacking Machine:

Purpose: Assembles coated electrodes and separators in a layered structure for smaller-sized prismatic cells.

Details: Allows researchers to experiment with different stacking configurations and materials.

Tabletop Winding Machine:

Purpose: Winds electrode layers into a jelly roll configuration on a smaller scale.

Details: Useful for prototyping and testing winding processes before scaling up.

Compact Injection Molding Machine:

Purpose: Encases a wound electrode stack in a prismatic-shaped housing on a smaller scale.

Details: Enables researchers to validate injection molding processes for prismatic cells.

Benchtop Formation Chambers:

Purpose: Subjects small batches of assembled cells to controlled charging and discharging cycles.

Details: Essential for testing and optimizing the formation process in a controlled environment.

Miniature Spot Welding Machine:

Purpose: Welds tabs onto electrodes for small-scale prismatic cell assembly line

Details: Allows researchers to experiment with different welding parameters and assess the impact on cell performance.

Compact Laser Welding System:

Purpose: Welds external leads to the tabs of smaller prismatic cells.

Details: Enables researchers to validate laser welding processes for smaller cell sizes.

Lab-scale Testing Equipment:

Purpose: Conducts various tests on prismatic cells, including voltage testing, capacity testing, and impedance testing.

Details: Provides researchers with critical data to assess the performance and quality of small-scale prismatic cells.

Desktop Packaging Equipment:

Purpose: Packages small batches of prismatic cells into prototype battery packs.

Details: Allows for testing and validation of packaging processes on a smaller scale.