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Lab Vacuum Mixing Rotation And Revolution Defoaming Machine

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  • Contact Person : Louis Yang
  • Email : Louis@lithmachine.com
  • Address : No. 5 Nanshan Road, Huli District, Xiamen City, Fujian Province, China
Lab Vacuum Mixing Rotation And Revolution Defoaming Machine Lab Vacuum Mixing Rotation And Revolution Defoaming Machine

Lab Vacuum Mixing Rotation And Revolution Defoaming Machine

  • Product Details

Lab Vacuum Mixing Rotation And Revolution Defoaming Machine






A. Summarize

Name

Vacuum mixing defoaming machine

Equipment type

ITT- 5000S

Container capacity/Standard container

5000ml*2 cups; 5000ml(HDPEφ190*209), 1500ML(HDPEφ130×146), 900ML(HDPEφ104×124), Non-standard needle pot ink tank φ40.2*313

Optimum mixing capacity/maximum handling capacity

500~3000ml*2 cups; 500g~4.5KG*5; 3000mL*2

Velocity of revolution and velocity of rotation

Revolution 100-1500RPM stepless speed regulation, rotation and revolution speed ratio 1:1

Electrical Appliances

Driver: Smart PLC: OMRON or Mitsubishi Relays: IDEC and Izumi Electric

Vacuum gauge

SMC or Panasonic vacuum meter objectively displays the vacuum degree

Vacuum pump

German technology Small Diamon vacuum pump, equipped with forced lubrication oil pump, sufficient lubrication, reliable performance, low noise, with our company's unique 4-stage filtration, to meet the requirements of the purification room.

Vacuum degree

-100KPa, accuracy 0.1KPa

Vacuum source

Built-in two-stage advanced vacuum pump 240L/ min (=4L/ SEC =14~16m2, / hour)

Absolute limit pressure (partial pressure 5*10-2Pa and 0.05Pa)

Absolute limit pressure (total pressure 4*10-1Pa and 0.4Pa)

Vacuum setting

Vacuum independent switch, with vacuum delay function, vacuum degree arbitrary adjustment

Principal axis

S136 mirror die steel seal quenching HRC58~60°, seal ring position mirror grinding

Sealing ring

Dupont polymer graphene sealing ring ultra-wear-resistant, maintain long-term high vacuum

Swivel

The United States imported aviation magnesium aluminum 7075, the overall machining center distance of ±0.02, the size is long-term stable

Transmission mode

Modular structure, high interchangeability, very convenient maintenance.

Stored program

Adopts spiral umbrella tooth transmission, smooth transmission, low noise, long life

Power supply, power, voltage,

Single-phase; AC220V±5%; 50~60Hz; ≦2.2KW; 220V

Security protection

When the upper cover is locked during operation, the upper cover stops working when it is opened

Control system

Man-machine dialogue, button start, Chinese and English interface, touch screen operation

After-sales service

The whole machine warranty for one year

Use

Suitable for dispersion, mixing and defoaming of multi-component materials (silica gel, multi-component epoxy resin, etc.).

Set time

0 to 6500S x 5(five steps in total), with the accuracy of 1s;

Parameter storage

Five groups

bearing

Japan NSK bearing

Balance regulation

Dual cup configuration balance

Working principle

Mass rotation without wing type centrifugal gravity

Alarm device

There will be an alarm when the upper cover is not covered

Applicable temperature and humidity

10~40 ℃; 20~80%RH (no foggy moisture)

Main engine weight

190Kg

Equipment characteristics

The maximum centrifugal gravity produced by rotation and revolution is nearly 400G, strong dispersion and defoaming; There is no spiral blade to achieve mixing and dispersion in the container; No need to clean, will not pollute the material; Does not damage the material (especially fibrous material) properties; Man-machine interaction, easy operation; Ultra-small, ultra-light, ultra-quiet optimized design.

 

B. Working principle of planetary stirring and defoaming

Planetary stirring and defoaming is a process in which two or more materials are put into a cup, and the forced convection generated by the revolution and rotation of the cup makes the materials mix, and the particles of the mixed materials are homogeneous, while the gas in the mixed materials is vacuumed away.

 

 

Below are two high viscosity materials mixed in our mixer, material profiles at different times.

                    Start              In 25 seconds          In 110 seconds        In 410 seconds

 

C. Theory and characteristic advantage of product stirring defoaming

a. The design of our products is first based on a complete set of fluid mechanics theory, and the construction of revolution and rotation fluid mechanics models. The optimal stirring defoaming effect is calculated to achieve the optimal design size.

b. Different materials set different parameters for easy operation and management, engineers through hundreds of glue and adhesive mixed materials thousands of tests, can provide you with the best stir defoaming effect.

c. High efficiency, stirring and defoaming is completed in one operation, using only one-sixth of the previous manual mixing time,

d. Good mixing uniformity, defoaming to remove micro and nano bubbles, to achieve the working effect of imported equipment. Eliminate manual glue mixing due to the different technical level of the glue mixing master, and affect the glue mixing effect.

 

 

D. The characteristics of stirring defoaming machine are introduced

a. Vacuum stirring defoam machine: high vacuum, long life (5 years on time oil change maintenance machine vacuum degree will not be less than 5%, the vacuum degree is maintained below -95Kpa, the more negative vacuum degree is higher), easy maintenance: the overall material processing of the rotor arm is strong interchangeability, customers can easily change their own parts, you can also send back to our company to change parts. After replacing the parts, the effect is like a new machine.

b. Spindle: The use of Swiss S136 mirror die steel, after multiple heat treatment, the overall hardness of HRC62 degrees. Shaft whole grinding, full runout not more than 1 wire. After mirror grinding, the sealing surface achieves the surface roughness of 0.02um mirror effect, the friction coefficient is very low, the wear of the sealing ring is very small, and the high sealing performance of ultra-long life is achieved. This is one of the magic weapons for many customers to maintain negative pressure above -98Kpa after several years of use.

c. Sealing ring: The use of Germany Bayer company ultra-wear-resistant sealing ring, wear resistance can reach 40M/S line speed, the equipment at 2000 RPM line speed of 4M/S. The pressure can withstand 20KG/c. This is the second magic weapon for many customers to maintain negative pressure above -98Kpa after several years of use.

d. Vacuum pump: The use of international advanced technology improved forced oil circulation lubrication pump, good lubrication, small wear, long life. This is the third magic weapon for many customers to maintain negative pressure above -98Kpa after several years of use.

e. Gear: Adopts the helical bevel gear type structure of the car, stable operation, low noise, long life.

f. Swivel arm: The use of integral swivel arm, all imported from the United States of aviation magnesium aluminum 7075 integral processing, to ensure the accuracy and later stability of the product, the center error is not more than ±0.02. High interchangeability, the same type of machine arm into arbitrary interchangeability, easy maintenance.

 

E. Configuration list of the ITT-5000S

Part name

Brand

Touch screen

SamKoon

Programmable controller (PLC)

Mitsubishi

Motor driver

Intellectual innovation

Relay

IDEC (Izumi Electric)

Vacuum gauge

SMC or Panasonic

Vacuum solenoid valve

SMC

Switching power supply

MW (Bright latitude)

Vacuum pump

AKS two-stage pump SD-240

(> 4L/ s, > 240L/ min, 14~16M2/ h)

Absolute limit pressure (partial pressure 5*10-2Pa and 0.05Pa)

Absolute limit pressure (total pressure 4*10-1Pa and 0.4Pa)

Machine digital display relative value vacuum maximum -100.2KPa

Helical bevel gear, helical gear

Custom MC901 or oily nylon

Swivel

7075 aluminum plate overall processing

Mixing cup

500ML, 1500ML, 900ML

Axis of rotation

Yisheng Bai S136 mirror die steel

Rotating seal ring

Customized Bayer PTFE graphite seal ring



Standard preparation: 5000ML cone bottom cup



Optional configuration: 4000ML to 1500ML transition sleeve

 

 

 

1500ML cone bottom mixing cup

 

 


900ML to 1500ML transition sleeve

 

  


900ML mixing cup

 









PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.