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150T Automatic Compact Lamination Vacuum Hot Press Machine For Aerogel Molding

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  • Email : Louis@lithmachine.com
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150T Automatic Compact Lamination Vacuum Hot Press Machine For Aerogel Molding

150T Automatic Compact Lamination Vacuum Hot Press Machine For Aerogel Molding

  • Product Details

150T Automatic Compact Lamination Vacuum Hot Press Machine For Aerogel Molding



Introduction
The vacuum hot press for aerogel insulation pads is driven by a precision servo motor and equipped with a PLC microcomputer touch control operating system. It performs vacuum hot pressing on the insulation pads and cools and maintains pressure at the cold pressing station to form them, ensuring comprehensive bonding of the insulation sheets without bubbles or wrinkles. An additional fully automatic heat insulation pad production line is available for selection, integrating functions such as trimming, vulcanization, edge trimming, double-sided gluing, drying, cotton loading, fine cutting, and packaging. The daily production capacity of the production line can reach up to 20,000 pieces.


Applicable materials
Thermal insulation materials: The pressing molding process of materials such as aerogel, cold gel, silicone, PET, CCS, and filter elements, mainly used for the hot pressing molding of thermal insulation pads for new energy vehicles and power battery cells.


Features
1. It adopts a servo oil circuit system with three piston cylinders, featuring low noise, high efficiency and energy saving, and a high yield rate.
2. Electric heating is adopted, ensuring uniform and stable temperature with an error within ±5 degrees, which significantly enhances the yield of the products.
3. The vacuum adopts an oil vacuum pump, which features fast pumping speed and long service life. Vacuum pump 0.75Kw.
4. The heating plate is made of manganese steel, heat-treated and chrome-plated, which is durable and will not deform.
5. PLC microcomputer touch screen control, digital pressure control, adjustable and controllable temperature and speed, independent control of heating up and down.
6. The quality is easy to control, stable, with little product deformation and less glue overflow.
7. Simple operation and practical. Low cost, low energy consumption, space-saving and easy to maintain.
8. Heating method and temperature difference of the working surface of the hot plate (temperature sensing line) : Electric heating tube heating (±5ºC).
9. Parallelism of adjacent hot plates after pressurization (pressure-sensitive paper) : The colored area of the pressure-sensitive paper ≥80%.


This product is widely used in the following industries:
1. Mobile phone industry: Front and back covers for 2.5D/3D/3.5D mobile phones, full-coverage mobile phone cases.
2. Automotive industry: Interior and exterior trims, buttons, instrument panels, touch panels, smart Windows.
3. Panel industry: Decorative panels for tablets, laptops, medical devices, home appliances and kitchen appliances, smart locks, etc.
4. Electronics industry: Drones, VR/AR glasses, smartwatches, wristbands, switches, keyboards.
5. Fiber materials: Decorative parts made of fiber materials such as carbon fiber and glass fiber.
6. Insulation materials: Aerogel, cold gel, silicone, PET, CCS, filter elements and other insulation and heat insulation materials.
7. Composite materials: PC/PMMA/ABS and other film composite plates.


Technical parameters

Model

109G-150T
(Top-mounted type)

109G-150T
(Downward press type)

Nominal maximum pressure of oil (T)

150

150

Workplate size (mm)

570*1350

570*1350

Maximum usable area (mm)

500*1200

500*1200

Hydraulic cylinder

Φ220mm*3pcs

Φ220mm*3pcs

Maximum stroke (mm)

250

250

Working height (mm)

1052

1052

Heating method

Electric heating(dia14mm Bullet-type electric heating tube)

Electric heating(dia14mm Bullet-type electric heating tube)

Number of heating rods

32 pcs

 

Temperature control

8 sets of temperature control (4 sets each for the upper and lower heating plates)

8 sets of temperature control (4 sets each for the upper and lower heating plates)

Heating temperature

RT-150ºC

RT-150ºC

Temperature uniformity

PV±5ºC

PV±5ºC

Total heating power (KW)

9.6

9.6

Cylinder speed (mm/s)

up

≤85

≤120

back

≤110

≤160

Working power supply voltage

AC380V50HZ, three-phase five-wire

AC380V50HZ, three-phase five-wire

Working power consumption (KW)

20

20

Host dimensions (mm)

2285*1767*2113

2285*1767*2113

Total weight of the equipment

About 7.5T

About 7.5T

 










PACKAGE:

  1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

  2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

  3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to 

production season and order quantity.